B-5

OPERATION

B-5

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In non-synergic modes, the WFS control behaves more like a conventional CV power source where WFS and voltage are independent adjustments. Therefore to maintain the arc characteristics, the operator must adjust the voltage to compensate for any changes made to the WFS.

In constant current modes (stick, TIG) this control adjusts the output current, in amps.

VOLTS / TRIM:

In constant voltage modes (synergic CV, standard CV) the control adjusts the welding voltage.

In pulse synergic welding modes (pulse GMAW only) the user can change the Trim setting to adjust the arc length. It is adjustable from 0.500 to 1.500. A Trim set- ting of 1.000 is a good starting point for most condi- tions.

• WELDING MODE

May be selected by name (CV/MIG, CC/Stick Crisp, Gouge, etc.) or by a mode number (10, 24, 71, etc.) depending on the Control Box options. Selecting a welding mode determines the output characteristics of the Power Wave power source. A more complete description of all modes can be found in this section.

• ARC CONTROL

Also known as Inductance or Wave Control. Allows operator to vary the arc characteristics from "soft" to "harsh" in all weld modes. It is adjustable from -10.0 to +10.0, with a nominal setting of 00.0 (The nominal set- ting of 00.0 may be displayed as OFF on some Power Feed wire feeder control panels). See the Welding Mode descriptions for a more detailed explanations of how the Arc Control affects each mode.

CONSTANT VOLTAGE WELDING

Synergic CV:

For each wire feed speed, a corresponding voltage is preprogrammed into the machine through special soft- ware at the factory. The nominal preprogrammed volt- age is the best average voltage for a given wire feed speed, but may be adjusted to preference. When the wire feed speed changes, the Power Wave automati- cally adjusts the voltage level correspondingly to main- tain similar arc characteristics throughout the WFS range.

Non Synergic CV:

This type of CV mode behaves more like a convention- al CV power source. Voltage and WFS are independent adjustments. Therefore to maintain the arc characteris- tics, the operator must adjust the voltage to compen- sate for any changes made to the WFS.

All CV Modes:

Arc Control, often referred to as wave control, adjusts the inductance of the wave shape. The wave control adjustment is similar to the "pinch" function in that it is inversely proportional to inductance. Therefore, increasing wave control greater than 0.0 results in a harsher, colder arc while decreasing the wave control to less than 0.0 provides a softer, hotter arc.

(See Figure B.2)

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FIGURE B.2

CURRENT WAVE FORM (CV)

Current

POWER WAVE 355M/405M

Page 27
Image 27
Lincoln Electric 355M, 405M service manual Constant Voltage Welding, Figure B.2 Current Wave Form CV