Recommended Processes | Lincoln Electric IM892-C guide

B-3	OPERATION	B-3

RECOMMENDED PROCESSES

•GMAW (CV, Synergic CV, Pulse, STT™, Power, Pulse on Pulse™, Push-Pull)

•FCAW

•SMAW

•GTAW (Lift Start only)

•Solid wires .025" to 1/16"

•Cored wires .035" to 5/64"

•Cored wires .035" to 3/32" when configured for "extra torque"

EQUIPMENT LIMITATIONS

•Works only on ArcLink® or LincNet Power Wave power sources.

•When operating on LincNet power sources, not all features are available.

•Maximum gun length is 25ft.(7.6m) for push-only systems.

•Maximum gun length is 50ft.(15.2m) for push-pull systems.

•Spool guns do not work with the POWER FEED™ 25M.

•A remote control/foot amptrol and a push-pull gun may not be connected to the POWER FEED™ 25M simultaneously.

•Maximum spool size is 12 in. (305 mm) diameter

•Maximum spool weight is 44 lb (20 kg).

•Maximum control cable length is 200 ft (61 m).

•Other gun bushings are required for welding guns that do not have a Magnum (Tweco #2-#4 compati- ble) back end.

•No more than 2 wire feeders may be connected to one ArcLink power source at a time.

RECOMMENDED POWER SOURCES

•Power Wave® 355M

•Power Wave® 455M

•Power Wave® 455M/STT

•Power Wave® 655/R

POWER FEED™ 25M

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Lincoln Electric IM892-C manual Recommended Processes, Equipment Limitations, Recommended Power Sources

Contents

Power Feed 25M Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage Immediately Table of Contents Input Voltage ± 10% Input Amperes Gearing WFS Range Wire SizesHeight Width Depth Weight Power Feed 25M Electric Shock can Kill Safety PrecautionsLocation High Frequency Protection Cable Connections Arclink Control CablesPIN Table A.1 To installWeld Cable Size Coaxial Weld Cable Shielding GAS Connection Electrode PolarityBuild UP of Shielding GAS MAY Harm Health or Kill OFF Changing the Drive Motor Gear Ratio Procedure to Install Drive Rolls and Wire Guides Wire Drive Configuration Loading Spools of Wire Remote Sense Lead Specifications Typical System Configurations Input Voltage Direct CurrentOpen Circuit Voltage Duty Cycle Definition of Welding Terms Recommended Processes Recommended Power SourcesEquipment Limitations See Figure B.1 Case Front Controls Code Case Front Controls Code 11456 Definition ON-OFF SwitchStatus LED Table B.1 Smaw Stick Welding Making a Weld with Waveform Technology Power Sources Smaw Stick Welding Display Process ModeMSP4 Operation Three non-synergic welding modes are available NON-SYNERGIC Gmaw and Fcaw Welding Non-Synergic Gmaw and Fcaw Welding Display MSP4 Operation Figure B.5 Gmaw MIG Synergic Welding Synergic CV Voltage Display Gmaw MIG Synergic Welding Display ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG Welding Steel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Figure B.9 Pulse-on-Pulse Welding Aluminum Pulse Welding Aluminum GMAW-P and GMAW-PP Figure B.14 Aluminum GMAW-P and GMAW-PP Welding Weld Modes Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display Figure B.15 GMAW-STT Welding Weld Modes GMAW-STT Background Current Figure B.17 Peak Current Figure B.16Tailout Gtaw TIG Welding Figure B.17a Gtaw Tigwelding Figure B.17a Figure B.17b Setup Menu SET-UP Features Menu User Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change Method TIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable Weight Show Test Modes 100 View DiagnosticsParameter Definition Push-Pull Gun Knob Behavior Sense From Studs 105 View Welding Software Information 107 View Power Source ProtocolParameter Definition 103 View Software Version Information 104 View Hardware Version Information 506 Set User Interface Passcode Parameter Definition 503 Memory Button Disable504 Mode Select Panel Lock 505 Setup Menu Lock 509 UI Master Lockout Parameter Definition 507 UI Clear All Memories User Memories PROCEDURE/MEMORY Panel OPERA- Tion MSP4 Display LimitsParameter Range Units Limits may be set for Low Limit High LimitParameter Name For Code 11456 and Higher Dual PROCEDURE/MEMORY Operation Memory Set Limits Memory Value 200 Description Internal Controls for Code Escription Internal Controls for Code 11456 and higher Heater Switch Cold FEED/GAS Purge SwitchLight Switch Pressure ARM Adjustment Code 11456 and higher Step Trigger OperationSTEP- Trigger Operation Step Trigger RUN-IN PreflowWeld Burnback UpslopePostflow Crater Start & UpslopeCrater & Downslope Figure B.22 Downslope Start Rear Controls Description Liter/Min Operation on Lincnet Power SourcesFlow Meter Scfh Wire Type Electrode Size KP KIT Factory Installed EquipmentDrive Roll Kits Used K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Periodic Maintenance Routine MaintenanceCalibration Specification Troubleshooting Description Possible Adjustments Symptoms Output Problems Troubleshooting G5585 Wiring Diagram Power Feed 25M Diagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung