Lincoln Electric IM892-C manual Gmaw-Stt, Weld Modes

Models: IM892-C

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B-21

OPERATION

B-21

 

 

 

GMAW-STT™

Waveform Control Technology™ maximizes the ability to modify the arc for the perfect weld. When STT™ welding, the parameters to control are:

Wire Feed Speed - sets the deposition rate.

Peak Current - controls the arc length.

Background Current - regulates the bead contour.

Tail-out - provides additional power in the arc.

There is no Voltage control when STT™ welding.

220

WFS AMPS

LessMore

Deposition Deposition

----

VOLTS TRIM

MSP4 OPERATION

WELD MODES

ELECTRODE AND GAS

 

WIRE SIZE

 

0.035

0.045

0.052

 

 

 

 

 

STEEL CO2

 

Ar/CO 2

 

110

126

 

126

STAINLESS

 

He/Ar/CO2

 

110

126

 

126

(with Hot Start)

 

123

124

 

124

STEEL

CO2

 

Ar/CO 2

 

 

STAINLESS

 

He/Ar/CO2

 

123

124

 

124

(SYNERGIC STT)

 

111

117

 

120

STEEL

CO

2

 

 

 

STEEL

AR/CO2

 

112

118

 

121

STAINLESS He/Ar/CO2

 

127

129

 

---

STAINLESS Ar/CO 2

 

131

133

 

---

SYNERGIC STT, OPEN ROOT

113

119

 

122

STEEL

CO

2

He/Ar/CO 2

 

 

STAINLESS

 

135

137

 

---

 

 

 

WAVEFORM CONTROL TECHNOLOGY

 

 

 

 

 

 

109

Steel

 

 

 

IR PORT

 

 

.035"

 

 

 

 

 

 

 

 

SETUP

 

 

 

STT

 

 

 

 

WELD MODE

 

 

 

 

 

 

 

START OPTIONS

ARC CONTROL

 

 

 

 

 

 

END OPTIONS

 

 

 

 

SET

 

 

 

 

 

 

 

ARC CONTROL

 

 

 

EFFECT / RANGE

DESCRIPTION

 

 

 

PEAK CURRENT Peak Current acts similar to an arc pinch

 

 

 

control. Peak Current sets the arc leng th

 

 

 

and promotes go od fus ion.

Higher peak

 

 

 

current

levels will cause the arc to broaden

 

 

 

momentarily while increasing

arc length. If

 

 

 

set too high, globular transfer may occur.

 

 

 

Setting it too low may cause instability

 

 

 

and wire stubbing. Best

practice is to

 

 

 

adjust for minimum spatter and puddle

 

 

 

agitation.

 

 

 

 

BA CKG

RO UND

Background Current controls the overall

CURRENT

heat input in t he weld .

 

 

 

TAIL OUT

 

Tail out prov ides addi tio nal po wer

( STT ll

MOD ES w ithou tt he molt en droplet beco min g

ONLY)

 

too large . Increase as necessary to add

 

 

heat input without increasing arc length.

 

 

Often this results in faster travel speeds.

Note that as tail out increases, the peak current and/or background current may need to be reduced.

START OPTIONS

PREFLOW TIME

FUNCTION

 

 

0 - 25.0 seconds

Adjusts the time that shielding

 

gas flows after the trigger is

 

pulled and prior to feeding wire.

RUN-IN WFS:

Run-in sets the wire fee d

Off, 30 to150 in/min.

speed from the time the trigger

 

is pulled until an arc is estab-

 

lished.

Start Procedure

The Start Procedure is not

 

commonly used with STT

 

procedures.

 

 

-

END OPTIONS

 

 

PARAMETER

 

FUNCTION

 

RANGE

 

 

 

 

Spot Timer

Adjust the time

weldin g w ill

0 to 120.0 Seconds

conti nue even

if the tr

igg er

 

is sti

ll pulled . This op

tion

 

has

no e ffect i

n 4-Step

 

Trigg er Mode.

 

 

Postflow Time:

Adjusts the time that shielding

0 to 25.0 seconds

gas flows after the welding out-

 

put turns off.

 

 

Burnback: 0 to .25

The

burnba ck

time

is t he

Seconds

amount of time that the weld

 

output continues after the wire

 

stops feeding. It prevents the

 

wire from sticking in the puddle

 

and prepares the end of the

 

wire for the next arc start.

 

 

Crater Procedure

Crater is not commonly used

 

in STT weld procedures.

POWER FEED™ 25M

Page 37
Image 37
Lincoln Electric IM892-C manual Gmaw-Stt, Weld Modes