Lincoln Electric IM892-C manual

C-5	ACCESSORIES	C-5

INSTALLATION OF THE K590-6 WATER COOLING KIT

WARNING

ELECTRIC SHOCK can kill.

• Turn the input power OFF at the dis- connect switch before working on this equipment.

•Do not touch electrically hot parts.

•Only qualified personnel should install, use or service this equipment.

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The K590-6 components are rated up to 70 psi (5 bar) and 158°F (70°C). Use a coolant fluid that is compati- ble with the water cooler and the gun.

Tools required:

•3/8" wrench

•5/16" nut driver

•medium flat bladed screw driver

•cutting tool

1.Turn power off at the welding power source.

2.Remove the screws securing the case to the inner module using a 3/8" wrench.

3.Remove the module from the case by lifting the front of the module approximately .25" (6 mm) and then sliding forward.

4.Use a 5/16" nut driver to remove the screws holding the water cooling cover on the case front of the inner module and on the rear of the case.

5.Install the fitting and hose assembly to the case front. Route the hoses along the bottom of the inner module and out through the cutout of the cover. Slide the module back into the case.

6.Secure the module to the case with the screws. (Shown in Step 2)

7.Install the fitting assembly to the rear of the case.

Aluminum Case	Plastic Case

8.Slide the hose clamps on to the hoses. Trim the hoses to length so that they lay flat on the case bot- tom. Slide the hoses on to the fittings on the case rear and secure with the hose clamps.

POWER FEED™ 25M

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Lincoln Electric IM892-C manual Installation of the K590-6 Water Cooling KIT

Contents

Power Feed 25M Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Iii Précautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration Table of Contents Power Feed 25M Gearing WFS Range Wire SizesHeight Width Depth Weight Input Voltage ± 10% Input Amperes High Frequency Protection Safety PrecautionsLocation Electric Shock can Kill Cable Connections Arclink Control CablesPIN Coaxial Weld Cable To installWeld Cable Size Table A.1 Shielding GAS Connection Electrode PolarityBuild UP of Shielding GAS MAY Harm Health or Kill Changing the Drive Motor Gear Ratio OFF Wire Drive Configuration Procedure to Install Drive Rolls and Wire Guides Remote Sense Lead Specifications Loading Spools of Wire Typical System Configurations Voltage Direct CurrentOpen Circuit Input Voltage Definition of Welding Terms Duty Cycle Recommended Processes Recommended Power SourcesEquipment Limitations Case Front Controls Code See Figure B.1 Case Front Controls Code 11456 Table B.1 ON-OFF SwitchStatus LED Definition Making a Weld with Waveform Technology Power Sources Smaw Stick Welding Smaw Stick Welding Display Process ModeMSP4 Operation NON-SYNERGIC Gmaw and Fcaw Welding Three non-synergic welding modes are available MSP4 Operation Non-Synergic Gmaw and Fcaw Welding Display Gmaw MIG Synergic Welding Figure B.5 Gmaw MIG Synergic Welding Display Synergic CV Voltage Display Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Pulse-on-Pulse Welding Figure B.9 Aluminum GMAW-P and GMAW-PP Aluminum Pulse Welding Aluminum GMAW-P and GMAW-PP Welding Figure B.14 Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display Weld Modes GMAW-STT Welding Figure B.15 GMAW-STT Weld Modes Background Current Figure B.17 Peak Current Figure B.16Tailout Gtaw TIG Welding Gtaw Tigwelding Figure B.17a Figure B.17a SET-UP Features Menu Figure B.17b Setup Menu User Defined Parameters Parameter Definition Procedure Change Method Stall Factor Adjustment Reset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas Control Sense From Studs 100 View DiagnosticsParameter Definition Push-Pull Gun Knob Behavior Show Test Modes 104 View Hardware Version Information 107 View Power Source ProtocolParameter Definition 103 View Software Version Information 105 View Welding Software Information 505 Setup Menu Lock Parameter Definition 503 Memory Button Disable504 Mode Select Panel Lock 506 Set User Interface Passcode Parameter Definition 507 UI Clear All Memories 509 UI Master Lockout PROCEDURE/MEMORY Panel OPERA- Tion User Memories Limits may be set for LimitsParameter Range Units MSP4 Display Low Limit High LimitParameter Name Dual PROCEDURE/MEMORY Operation For Code 11456 and Higher Memory Set Limits 200 Memory Value Internal Controls for Code Description Internal Controls for Code 11456 and higher Escription Pressure ARM Adjustment Cold FEED/GAS Purge SwitchLight Switch Heater Switch Step Trigger Step Trigger OperationSTEP- Trigger Operation Code 11456 and higher RUN-IN PreflowWeld Burnback UpslopePostflow Crater Start & UpslopeCrater & Downslope Figure B.22 Start Downslope Description Rear Controls Scfh Operation on Lincnet Power SourcesFlow Meter Liter/Min Wire Type Electrode Size KP KIT Factory Installed EquipmentDrive Roll Kits Used K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Periodic Maintenance Routine MaintenanceCalibration Specification Troubleshooting Symptoms Description Possible Adjustments Output Problems Troubleshooting Wiring Diagram Power Feed 25M G5585 Diagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung