Safety Precautions, Location | Lincoln Electric IM892-C guide

A-2	INSTALLATION	A-2

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK CAN KILL.

• Turn the input power OFF at the welding power source before installation or changing drive rolls and/or guides.

•Do not touch electrically live parts.

•When inching with the gun trigger, electrode and drive mechanism are "hot" to work and ground and could remain energized several seconds after the gun trigger is released.

•Welding power source must be connected to system ground per the National Electrical Code or any applicable local codes.

•Only qualified personnel should perform mainte- nance work.

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LOCATION

For best wire feeding performance, place the POWER FEED™ 25M on a stable and dry surface. Keep the wire feeder in a vertical position. Do not operate the wire feeder on an angled surface of more than 15 degrees.

Do not submerge the POWER FEED™ 25M.

The POWER FEED™ 25M is rated IP23 and is suitable for outdoor use.

The handle of the POWER FEED™ 25M is intended for moving the wire feeder about the work place only.

When suspending a wire feeder, insulate the hanging device from the wire feeder enclosure.

HIGH FREQUENCY PROTECTION

CAUTION

Locate the POWER FEED™ 25M away from radio controlled machinery. The normal operation of the POWER FEED™ 25M may adversely affect the oper- ation of RF controlled equipment, which may result in bodily injury or damage to the equipment.

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POWER FEED™ 25M

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Lincoln Electric IM892-C manual Safety Precautions, Location, High Frequency Protection, Electric Shock can Kill

Contents

Power Feed 25M Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage Immediately Table of Contents Height Width Depth Weight Gearing WFS Range Wire SizesPower Feed 25M Input Voltage ± 10% Input Amperes Location Safety PrecautionsHigh Frequency Protection Electric Shock can Kill Arclink Control Cables Cable ConnectionsPIN Weld Cable Size To installCoaxial Weld Cable Table A.1 Electrode Polarity Shielding GAS ConnectionBuild UP of Shielding GAS MAY Harm Health or Kill OFF Changing the Drive Motor Gear Ratio Procedure to Install Drive Rolls and Wire Guides Wire Drive Configuration Loading Spools of Wire Remote Sense Lead Specifications Typical System Configurations Open Circuit Direct CurrentVoltage Input Voltage Duty Cycle Definition of Welding Terms Recommended Power Sources Recommended ProcessesEquipment Limitations See Figure B.1 Case Front Controls Code Case Front Controls Code 11456 Status LED ON-OFF SwitchTable B.1 Definition Smaw Stick Welding Making a Weld with Waveform Technology Power Sources Process Mode Smaw Stick Welding DisplayMSP4 Operation Three non-synergic welding modes are available NON-SYNERGIC Gmaw and Fcaw Welding Non-Synergic Gmaw and Fcaw Welding Display MSP4 Operation Figure B.5 Gmaw MIG Synergic Welding Synergic CV Voltage Display Gmaw MIG Synergic Welding Display ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG Welding Steel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Figure B.9 Pulse-on-Pulse Welding Aluminum Pulse Welding Aluminum GMAW-P and GMAW-PP Figure B.14 Aluminum GMAW-P and GMAW-PP Welding Weld Modes Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display Figure B.15 GMAW-STT Welding Weld Modes GMAW-STT Peak Current Figure B.16 Background Current Figure B.17Tailout Gtaw TIG Welding Figure B.17a Gtaw Tigwelding Figure B.17a Figure B.17b Setup Menu SET-UP Features Menu User Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change Method Crater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas Control Parameter Definition Push-Pull Gun Knob Behavior 100 View DiagnosticsSense From Studs Show Test Modes Parameter Definition 103 View Software Version Information 107 View Power Source Protocol104 View Hardware Version Information 105 View Welding Software Information 504 Mode Select Panel Lock Parameter Definition 503 Memory Button Disable505 Setup Menu Lock 506 Set User Interface Passcode 509 UI Master Lockout Parameter Definition 507 UI Clear All Memories User Memories PROCEDURE/MEMORY Panel OPERA- Tion Parameter Range Units LimitsLimits may be set for MSP4 Display High Limit Low LimitParameter Name For Code 11456 and Higher Dual PROCEDURE/MEMORY Operation Memory Set Limits Memory Value 200 Description Internal Controls for Code Escription Internal Controls for Code 11456 and higher Light Switch Cold FEED/GAS Purge SwitchPressure ARM Adjustment Heater Switch STEP- Trigger Operation Step Trigger OperationStep Trigger Code 11456 and higher Preflow RUN-INWeld Upslope BurnbackPostflow Start & Upslope CraterCrater & Downslope Figure B.22 Downslope Start Rear Controls Description Flow Meter Operation on Lincnet Power SourcesScfh Liter/Min Factory Installed Equipment Wire Type Electrode Size KP KITDrive Roll Kits Used K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Routine Maintenance Periodic MaintenanceCalibration Specification Troubleshooting Description Possible Adjustments Symptoms Output Problems Troubleshooting G5585 Wiring Diagram Power Feed 25M Diagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung