Typical System Configurations | Lincoln Electric IM892-C instruction

A-9	INSTALLATION	A-9

TYPICAL SYSTEM CONFIGURATIONS

Standard Features

Arc Performance

•Push-Pull ready for welding aluminum with Pulse and Pulse-on-Pulse™ waveforms.

•STT™ capable when used with STT™ equipped Power Waves.

•Waveform Control Technology™ for welds with good appearance and low spatter, even when weld- ing nickel alloys.

User Controls

•(code 11313) 6 memories for easily selecting proce- dures.

•(code 11456 and higher) 8 memories for easily selecting procedures.

•MSP4 panel located behind the memory panel for protection.

•Full sequence control for tailoring the weld from start to end.

•All welding controls located at the wire feeder, including process selection

Wire Drive

Patented 2 roll drive system. MAXTRAC™ technology delivers great feeding because:

•Patent pending drive rolls improve traction on solid wire by up to 20%.

•The precision machined, rigid aluminum alloy frame results in maximum drive roll clamping pressure.

•Patented split wire guides fully support the wire and virtually eliminate birdnesting.

•No tools required to change the drive rolls and wire guides.

•Patented dual spring pressure arms have sensitivity for feeding soft wires without crushing them, and have plenty of compression force for feeding solid or stiff wires.

•All gear driven rolls for more feeding force.

•Changeable gun bushings easily accept guns from other manufacturers.

•Brass-to-brass connections between the electrode connection and the gun minimize voltage drop varia- tions, resulting in consistent arc performance all day, every day.

•Powerful, quiet motor with integrated tachometer for accurate WFS regulation.

Extras:

•Flowmeter with gas control valve

•Push-Pull ready.

•Remote control / Foot amptrol ready.

•Internal heater for keeping condensation off of the spool of wire.

•Internal lights for illuminating the wire drive compart- ment.

Options

• Water cooling kit for use with water cooled guns.

POWER FEED™ 25M

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Lincoln Electric IM892-C manual Typical System Configurations

Contents

Power Feed 25M Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Iii Précautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration Table of Contents Gearing WFS Range Wire Sizes Height Width Depth WeightPower Feed 25M Input Voltage ± 10% Input Amperes Safety Precautions LocationHigh Frequency Protection Electric Shock can Kill Cable Connections Arclink Control CablesPIN To install Weld Cable SizeCoaxial Weld Cable Table A.1 Shielding GAS Connection Electrode PolarityBuild UP of Shielding GAS MAY Harm Health or Kill Changing the Drive Motor Gear Ratio OFF Wire Drive Configuration Procedure to Install Drive Rolls and Wire Guides Remote Sense Lead Specifications Loading Spools of Wire Typical System Configurations Direct Current Open CircuitVoltage Input Voltage Definition of Welding Terms Duty Cycle Recommended Processes Recommended Power SourcesEquipment Limitations Case Front Controls Code See Figure B.1 Case Front Controls Code 11456 ON-OFF Switch Status LEDTable B.1 Definition Making a Weld with Waveform Technology Power Sources Smaw Stick Welding Smaw Stick Welding Display Process ModeMSP4 Operation NON-SYNERGIC Gmaw and Fcaw Welding Three non-synergic welding modes are available MSP4 Operation Non-Synergic Gmaw and Fcaw Welding Display Gmaw MIG Synergic Welding Figure B.5 Gmaw MIG Synergic Welding Display Synergic CV Voltage Display Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Pulse-on-Pulse Welding Figure B.9 Aluminum GMAW-P and GMAW-PP Aluminum Pulse Welding Aluminum GMAW-P and GMAW-PP Welding Figure B.14 Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display Weld Modes GMAW-STT Welding Figure B.15 GMAW-STT Weld Modes Background Current Figure B.17 Peak Current Figure B.16Tailout Gtaw TIG Welding Gtaw Tigwelding Figure B.17a Figure B.17a SET-UP Features Menu Figure B.17b Setup Menu User Defined Parameters Parameter Definition Procedure Change Method Stall Factor Adjustment Parameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas Control 100 View Diagnostics Parameter Definition Push-Pull Gun Knob BehaviorSense From Studs Show Test Modes 107 View Power Source Protocol Parameter Definition 103 View Software Version Information104 View Hardware Version Information 105 View Welding Software Information Parameter Definition 503 Memory Button Disable 504 Mode Select Panel Lock505 Setup Menu Lock 506 Set User Interface Passcode Parameter Definition 507 UI Clear All Memories 509 UI Master Lockout PROCEDURE/MEMORY Panel OPERA- Tion User Memories Limits Parameter Range UnitsLimits may be set for MSP4 Display Low Limit High LimitParameter Name Dual PROCEDURE/MEMORY Operation For Code 11456 and Higher Memory Set Limits 200 Memory Value Internal Controls for Code Description Internal Controls for Code 11456 and higher Escription Cold FEED/GAS Purge Switch Light SwitchPressure ARM Adjustment Heater Switch Step Trigger Operation STEP- Trigger OperationStep Trigger Code 11456 and higher RUN-IN PreflowWeld Burnback UpslopePostflow Crater Start & UpslopeCrater & Downslope Figure B.22 Start Downslope Description Rear Controls Operation on Lincnet Power Sources Flow MeterScfh Liter/Min Wire Type Electrode Size KP KIT Factory Installed EquipmentDrive Roll Kits Used K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Periodic Maintenance Routine MaintenanceCalibration Specification Troubleshooting Symptoms Description Possible Adjustments Output Problems Troubleshooting Wiring Diagram Power Feed 25M G5585 Diagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung