Aluminum GMAW-P and GMAW-PP Welding | Lincoln Electric IM892-C

B-18	OPERATION	B-18

	ALUMINUM GMAW-P AND GMAW-PP WELDING

FIGURE B.14

7

!

!	WA
WA		RNING
	RNING		!	A
			!	TTE
			PRAVIS			NTI
				E	O DE ON
				CAUCION

	5	5
3	5

	V	E
A

W

E

R

	W
P	O
P

1

3

4

2

6

5

	K2368-1	Power Wave® 355M
1	K2202-1	Power Wave® 455M
	K2203-1	Power Wave® 455M/STT
	K2230-1	POWER FEED™ 10M, Bench Model
		Requires K1634-1 Spool cover
	K2234-1	POWER FEED™ 10M Dual, Bench Model
2		Requires K1634-1 Spool cover
	K2536-1,-2,-3	POWER FEED™ 25M
	KP1695-xx	Drive Roll Kit, 2 Roll Feeder
	KP1507-xx	Drive Roll Kit, 4 Roll Feeder
3	K1543-xx, K2683-xx	Digital Control Cable
4	K1796-xx, K2593-xx	Coaxial Weld Power Cable, Lug to Lug
5	K910-xx	Ground Clamp
6	K2447-xx	Python Plus Gun, Air cooled
		Deluxe Regulator for Mixed
7	K586-1	Shielding Gases
		Shielding Gas Hose

POWER FEED™ 25M

Image 34

Lincoln Electric IM892-C manual Aluminum GMAW-P and GMAW-PP Welding, Figure B.14

Contents

Power Feed 25M Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Iii Précautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration Table of Contents Power Feed 25M Gearing WFS Range Wire SizesHeight Width Depth Weight Input Voltage ± 10% Input Amperes High Frequency Protection Safety PrecautionsLocation Electric Shock can Kill Cable Connections Arclink Control CablesPIN Coaxial Weld Cable To installWeld Cable Size Table A.1 Shielding GAS Connection Electrode PolarityBuild UP of Shielding GAS MAY Harm Health or Kill Changing the Drive Motor Gear Ratio OFF Wire Drive Configuration Procedure to Install Drive Rolls and Wire Guides Remote Sense Lead Specifications Loading Spools of Wire Typical System Configurations Voltage Direct CurrentOpen Circuit Input Voltage Definition of Welding Terms Duty Cycle Recommended Processes Recommended Power SourcesEquipment Limitations Case Front Controls Code See Figure B.1 Case Front Controls Code 11456 Table B.1 ON-OFF SwitchStatus LED Definition Making a Weld with Waveform Technology Power Sources Smaw Stick Welding Smaw Stick Welding Display Process ModeMSP4 Operation NON-SYNERGIC Gmaw and Fcaw Welding Three non-synergic welding modes are available MSP4 Operation Non-Synergic Gmaw and Fcaw Welding Display Gmaw MIG Synergic Welding Figure B.5 Gmaw MIG Synergic Welding Display Synergic CV Voltage Display Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Pulse-on-Pulse Welding Figure B.9 Aluminum GMAW-P and GMAW-PP Aluminum Pulse Welding Aluminum GMAW-P and GMAW-PP Welding Figure B.14 Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display Weld Modes GMAW-STT Welding Figure B.15 GMAW-STT Weld Modes Background Current Figure B.17 Peak Current Figure B.16Tailout Gtaw TIG Welding Gtaw Tigwelding Figure B.17a Figure B.17a SET-UP Features Menu Figure B.17b Setup Menu User Defined Parameters Parameter Definition Procedure Change Method Stall Factor Adjustment Reset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas Control Sense From Studs 100 View DiagnosticsParameter Definition Push-Pull Gun Knob Behavior Show Test Modes 104 View Hardware Version Information 107 View Power Source ProtocolParameter Definition 103 View Software Version Information 105 View Welding Software Information 505 Setup Menu Lock Parameter Definition 503 Memory Button Disable504 Mode Select Panel Lock 506 Set User Interface Passcode Parameter Definition 507 UI Clear All Memories 509 UI Master Lockout PROCEDURE/MEMORY Panel OPERA- Tion User Memories Limits may be set for LimitsParameter Range Units MSP4 Display Low Limit High LimitParameter Name Dual PROCEDURE/MEMORY Operation For Code 11456 and Higher Memory Set Limits 200 Memory Value Internal Controls for Code Description Internal Controls for Code 11456 and higher Escription Pressure ARM Adjustment Cold FEED/GAS Purge SwitchLight Switch Heater Switch Step Trigger Step Trigger OperationSTEP- Trigger Operation Code 11456 and higher RUN-IN PreflowWeld Burnback UpslopePostflow Crater Start & UpslopeCrater & Downslope Figure B.22 Start Downslope Description Rear Controls Scfh Operation on Lincnet Power SourcesFlow Meter Liter/Min Wire Type Electrode Size KP KIT Factory Installed EquipmentDrive Roll Kits Used K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Periodic Maintenance Routine MaintenanceCalibration Specification Troubleshooting Symptoms Description Possible Adjustments Output Problems Troubleshooting Wiring Diagram Power Feed 25M G5585 Diagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung