4G9 ENGINE (E - W) - Cylinder Head and Valves

11A-9-9

Valve seat contact

Margin

 

INSPECTION

CYLINDER HEAD

(1)Check the cylinder head gasket surface for flatness by using a straightedge and thickness gauge.

Standard value: 0.03 mm

Limit: 0.2 mm

(2)If the service limit is exceeded, correct to meet the specification.

Grinding limit:*0.2 mm

*Includes/combined with cylinder block grinding

Cylinder head height (Specification when new):

119.9- 120.1 mm <SOHC>

131.9- 132.1 mm <DOHC>

119.8- 120.0 mm <DOHC - MIVEC>

131.9- 132.1 mm <DOHC - GDI>

VALVE

(1) Check the valve face for correct contact. If incorrect, reface using a valve refacer. Valve should make a uniform contact with the seat at the centre of valve face.

(2) If the margin is smaller than the service limit, replace the valve.

 

 

Standard value

Limit mm

 

 

mm

 

 

 

 

 

Intake

 

1.0

0.5

 

 

 

 

Exhaust

SOHC

1.3

0.8

 

 

 

 

 

DOHC

1.2

0.7

 

 

 

 

(3) Measure the overall height of the valve.

If the specified

limit is exceeded, replace the valve.

 

 

 

 

 

 

 

Standard value

Limit mm

 

 

mm

 

 

 

 

 

Intake

SOHC

110.15

109.65

 

 

 

 

 

DOHC

104.19

103.69

 

 

 

 

 

DOHC- MIVEC

115.63

115.13

 

 

 

 

 

DOHC- GDI

104.19

103.69

 

 

 

 

Exhaust

SOHC

113.70

113.20

 

 

 

 

 

DOHC

103.87

103.37

 

 

 

 

 

DOHC- MIVEC

115.63

115.13

 

 

 

 

 

DOHC- GDI

103.87

103.37

 

 

 

 

E Mitsubishi Motors Corporation

July 1997

PWEE9502-C

Revised