4G9 ENGINE (E–W)Specifications

11A-1-3

 

 

 

 

 

 

Items

 

Standard value

Limit

 

 

 

 

 

 

Valve stem projec-

SOHC

 

Intake

49.30

49.80

tion mm

 

 

 

 

 

 

 

Exhaust

49.35

49.85

 

 

 

 

 

 

 

 

 

 

DOHC

 

Intake

46.70

47.20

 

 

 

 

 

 

 

 

 

Exhaust

46.65

47.15

 

 

 

 

 

 

 

DOHC–MIVEC

 

Intake

58.13

58.63

 

 

 

 

 

 

 

 

 

Exhaust

57.85

58.35

 

 

 

 

 

 

 

DOHC–GDI

 

Intake

46.70

47.20

 

 

 

 

 

 

 

 

 

Exhaust

46.65

47.15

 

 

 

 

 

 

Cylinder head bolt shank length mm

 

96.4

 

 

 

 

Valve stem O.D. mm

 

6.0

 

 

 

 

Valve face angle

 

45_ – 45.5_

 

 

 

 

Valve spring load/installed height N/mm

 

SOHC

216/44.2

 

 

 

 

 

 

 

 

 

DOHC

255/44.5

 

 

 

 

 

 

 

 

 

DOHC–MIVEC

255/44.5

 

 

 

 

 

 

 

 

 

DOHC–GDI

196/37.5

 

 

 

 

 

Valve guide I.D. mm

 

6.0

 

 

 

 

Font case, oil pump and oil pan

 

 

 

 

 

 

 

Oil pump tip clearance mm

 

0.06 – 0.18

 

 

 

 

Oil pump side clearance mm

 

0.04 – 0.10

 

 

 

 

Oil pump body clearance mm

 

0.10 – 0.18

0.35

 

 

 

 

Piston and connecting rod

 

 

 

 

 

 

 

Piston ring to piston ring groove clearance

 

No. 1

0.03 – 0.07

0.1

mm

 

 

 

 

 

No. 2

0.02 – 0.06

0.1

 

 

 

 

 

 

 

 

Piston ring end gap

No. 1

 

4G92, 4G93

0.25 – 0.40

0.8

mm

 

 

 

 

 

 

 

4G94

0.15 – 0.30

0.8

 

 

 

 

 

 

 

 

 

 

No. 2

 

0.40 – 0.55

0.8

 

 

 

 

 

 

Oil ring

 

SOHC (4G92, 4G93)

0.20 – 0.60

1.0

 

 

 

 

 

 

 

 

 

SOHC (4G94),

0.10 – 0.35

1.0

 

 

 

DOHC

 

 

 

 

 

 

 

 

Crankshaft pin oil clearance mm

 

0.02 – 0.05

0.1

 

 

 

 

Piston pin press-in load N [Room temperature]

 

4,500 – 14,700

 

 

 

 

Connecting rod big end side clearance mm

 

0.10 – 0.25

0.4

 

 

 

 

Piston pin O.D. mm

 

19.0

 

 

 

 

Piston O.D. mm

 

4G92, 4G93

81.0

 

 

 

 

 

 

 

 

 

4G94

81.5

 

 

 

 

Crankshaft, cylinder block, flywheel and drive plate

 

 

 

 

 

 

Crankshaft journal oil clearance mm

 

0.02 – 0.04

0.1

 

 

 

 

Cylinder block gasket surface flatness mm

 

0.05

0.1

 

 

 

Grinding limit of cylinder block gasket surface mm

0.2*

*Total resurfacing depth of both cylinder head and cylinder block

 

 

 

 

 

 

 

 

E Mitsubishi Motors CorporationMar. 2001

PWEE9502-I

Revised