4G9 ENGINE (E - W) - Cylinder Head and Valves |
0.9 - 1.3 mm
0.9 - 1.3 mm
65_
65_
15_ |
|
|
| |
| 15_ | |||
|
|
| ||
44_ | 44_ | |||
| ||||
| ||||
0.5 - 1.0 mm
Cut away
0.5 - 1.0 mm
Valve seat height
Oversize valve seat hole diameter
VALVE SEAT RECONDITIONING PROCEDURE
(1)Before correcting the valve seat, check the clearance between the valve guide and valve. If necessary, replace the valve and/or valve guide.
(2)Using the appropriate special tool or seat grinder, correct the valve seat to achieve the specified seat width and angle.
(3)After correcting the valve seat, lap the valve and valve seat using lapping compound. Then, check the valve stem projection (refer to VALVE SEAT in INSPECTION).
VALVE SEAT REPLACEMENT PROCEDURE
(1)Cut the valve seat to be replaced from the inside to thin the wall thickness. Then, remove the valve seat.
(2)Rebore the valve seat hole in the cylinder head to a selected oversize valve seat diameter.
Intake valve seat hole diameter
0.3O.S. <SOHC>: 31.80 - 31.83 mm
<DOHC>: 34.30 - 34.33 mm
0.6O.S. <SOHC>: 32.10 - 32.13 mm <DOHC>: 34.60 - 34.63 mm
Exhaust valve seat hole diameter
0.3O.S. <SOHC>: 29.30 - 29.32 mm <DOHC>: 30.80 - 30.83 mm
0.6O.S. <SOHC>: 29.60 - 29.62 mm <DOHC>: 31.10 - 31.13 mm
(3)Before fitting the valve seat, either heat the cylinder head up to approximately 250_C or cool the valve seat in liquid nitrogen, to prevent the cylinder head bore from galling.
(4)Correct the valve seat to the specified width and angle.
VALVE GUIDE REPLACEMENT
(1)Force the valve guide out toward the cylinder block using a press.
(2)Machine the valve guide hole in the cylinder head to the size of the oversize valve guide to be installed.
Caution
Do not use the valve guide of the same size as the removed one.
Valve guide hole diameters in cylinder head
0.05O.S.: 11.05 - 11.07 mm
0.25O.S.: 11.25 - 11.27 mm
0.50O.S.: 11.50 - 11.52 mm
E Mitsubishi Motors Corporation | July 1997 | Revised |