4G9 ENGINE (E–W)Crankshaft, Cylinder Block, Flywheel and Drive Plate 11A-12-1b

REMOVAL AND INSTALLATION <PAJERO io>

Apply engine oil to all moving parts before installation.

23 Nm

12

15

<Engines with hydro flywheel>

2

11 Nm

1

22

23

14

98 Nm

20

 

 

<Engines with flexible flywheel>

 

 

 

5

4

 

11 Nm

 

 

 

 

 

 

 

3

 

21

 

 

 

 

 

 

 

98 Nm

 

13

7

 

 

 

 

6 A

 

 

 

 

 

19

Flange bolt

 

10 Nm

 

 

Bolt, washer assembly 9 Nm

 

189

11

8

17

98 Nm

1610

Removal steps

"FA 1.

Flywheel bolt <M/T>

13.

Bell housing cover

2.

Flywheel <M/T>

 

<with transmission stay>

"FA 3.

Flywheel bolt <M/T>

"EA 14.

Rear oil seal case

4.

Plate <M/T>

"DA 15.

Oil seal

5.

Adapter plate <M/T>

"CA 16.

Bearing cap bolt

6.

Flywheel <M/T>

"CA 17.

Bearing cap

7.

Adapter plate <M/T>

"BA 18.

Crankshaft bearing, lower

"FA 8.

Drive plate bolt <A/T>

19.

Crankshaft

9.

Adapter plate <A/T>

"BA 20.

Thrust plate

10.

Drive plate <A/T>

"BA 21.

Crankshaft bearing, upper

11.

Crankshaft adaptor <A/T>

22.

Knock sensor

12.

Rear plate

23.

Cylinder block

Caution

On the flexible wheel equipped engines, do not remove any of the bolts “A” of the flywheel shown in the illustration.

The balance of the flexible flywheel is adjusted in an assembled condition. Removing the bolt, therefore, can cause the flexible flywheel to be out of balance, giving damage to the flywheel.

EMitsubishi Motors Corporation

Jun. 2002

PWEE9502-K

Revised