4G9 ENGINE | |
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A new type of bolts, to be tightened in plastic area, is currently used for some parts of the engine. The tightening method for bolts of this type is different from the conventional one. Be sure to observe the method described in the text when tightening the bolts.
Service limits are provided for the bolts. Make sure that the service limits described in the text are strictly observed.
DAreas where the bolts are in use:
(1)Cylinder head bolts
(2)Main bearing cap bolts
(3)Connecting rod cap bolts
DTightening method
After tightening the bolts to the specified torque, tighten them another 90_ or 180_ (twice 90_). The tightening method varies on different areas. Observe the tightening method described in the text.
SEALANTItems | Specified sealant | Quantity | |
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Water pump | Mitsubishi Genuine Part No.MD970389 or equivalent | As required | |
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Thermostat case | Mitsubishi Genuine Part No.MD970389 or equivalent | As required | |
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Water | Mitsubishi Genuine Part No.MD970389 or equivalent | As required | |
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Water fitting | Mitsubishi Genuine Part No.MD970389 or equivalent | As required | |
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Engine coolant temperature sensor | 3M | Nut Locking Part No.4171 or equivalent | As required |
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Engine coolant temperature gauge unit | 3M | ATD Part No.8660 or equivalent | As required |
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Camshaft bearing cap | 3M | ATD Part No.8660 or equivalent | As required |
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3M | ATD Part No.8660 or equivalent | As required | |
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Rocker cover | 3M | ATD Part No.8660 or equivalent | As required |
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Beam camshaft cap | Mitsubishi Genuine Part No.MD970389 or equivalent | As required | |
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Cover | 3M | ATD Part No.8660 or equivalent | As required |
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Cylinder head | Mitsubishi Genuine Part No.MD970389 or equivalent | As required | |
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Oil pressure switch | 3M | ATD Part No.8660 or equivalent | As required |
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Water outlet fitting | Mitsubishi Genuine Part No.MD970389 or equivalent | As required | |
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Oil pump case | Mitsubishi Genuine Part No.MD970389 or equivalent | As required | |
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Oil pan/Upper oil pan/Lower oil pan | Mitsubishi Genuine Part No.MD970389 or equivalent | As required | |
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Oil seal case | Mitsubishi Genuine Part No.MD970389 or equivalent | As required | |
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Drive plate bolt | 3M | Nut Locking Part No.4171 or equivalent | As required |
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Flywheel bolt | 3M | Nut Locking Part No.4171 or equivalent | As required |
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Cam position sensor support | Mitsubishi Genuine Part No.MD970389 or equivalent | As required | |
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Oil control valve | 3M | ATD Part No.8660 or equivalent | As required |
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Camshaft holder | 3M | ATD Part No.8660 or equivalent | As required |
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E Mitsubishi Motors Corporation | July 2000 | Revised |