Sanyo CHDXR09663, CHDXR07263, CHDX09663 If Outdoor Unit Has Not Been Charged with Refrigerant

8. Charging Compressor Oil

W-2WAY ECO-i SYSTEM Outdoor Unit Repair Procedures

Next follow the instructions in “5-2-1. Cooling operation (for all units)” at the outdoor unit where oil will be charged, and start cooling operation at all units. When the operating conditions have stabilized, perform steps 1, 2, and 3 in sequence and open the valves. When this is done, the refrigerant pressure from operation forces the oil out of the oil charge tank, and oil is charged into the outdoor unit from the low-pressure outlet port. From time to time close the upper valve on the top of the oil charge tank (only this valve) and shake the tank to check the amount of remaining oil.

High-pressure outlet port (For 5/16" (7.94mm)- dia. connector)

2

Low-pressure outlet port (For 5/16" (7.94mm)- dia. connector)

Gas tube service port (For 5/16" (7.94mm)- dia. connector)

DPR

Upper valve

Manifold gauge

Lo Hi Procedure 2: Open

Procedure 1: Open

Lower valve

Procedure 3: Open

Connect from here to refrigerant recovery unit

Fig. 18

To terminate the oil charging work, do as follows:

To end the charge process, first close the valve on the high-pressure side of the manifold gauge. Then wait several tens of seconds after the pressure display on the manifold gauge low-pressure gauge stabilizes (in order to equalize the pressure with the low-pressure outlet port and to vaporize the refrigerant in the charge tank). Then perform steps 1 and 3 in sequence and fully close the valves. Finally, connect the refrigerant recovery unit to the Lo-gauge side, shut down all indoor and outdoor units, and then recover the remaining refrigerant in the oil-charging tank, manifold gauge valves, and connecting hoses. Perform these procedures quickly and securely so that no air can enter.

After, charge the necessary amount of new refrigerant by referring to the “Installation Instructions” that came with the outdoor unit.

NOTE

To determine the completion of refrigerant recovery, follow the instructions that came with the refrigerant recovery unit.

8-2. If Outdoor Unit Has Not Been Charged with Refrigerant

When a compressor has been replaced or in any other case where the outdoor unit has not been charged with refrigerant, first charge with refrigerant then follow the instructions in “8-1. If Refrigerant Has Already Been Charged to Outdoor Unit” and charge with oil.

Or, alternatively, follow the procedure below.

(1)Connect a tube to the oil outlet port on the outdoor unit to be charged with oil. Insert the other end of the tube into the oil container.

(2)Follow the instructions in “7. Evacuating System,” and apply vacuum to the outdoor unit to be charged with oil. When this is done, oil is charged into the outdoor unit through the oil outlet port.

(3)When the unit has been charged with the designated amount of oil, stop the vacuum pump.

CAUTION

The oil absorbs moisture readily. This work must be completed quickly.

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