Sanyo CHDXR07263, CHDXR09663, CHDX09663, CHDX07263 Replacing all compressors in a failed unit

10. Compressor

W-2WAY ECO-i SYSTEM Outdoor Unit Repair Procedures

10-2-2. Replacing all compressors in a failed unit

(1)Follow the instructions in “3. Discharging Compressor Oil” and drain the oil from the oil separator in the failed unit. Measure the amount of drained oil.

(2)If backup operation is required, follow the instructions in “4. Backup Operation” and engage backup operation.

(3)Follow the instructions in “10-3. Removing and Installing Compressors” and replace all compressors in the failed unit.

(4)Fully close the high- and low-pressure gauge valves on the manifold gauge, then stop the vacuum pump.

(5)Disconnect the manifold gauge from the vacuum pump. Connect the manifold gauge to the refrigerant cylinder. At this time, be careful that air does not enter the tubing.

CAUTION

Do not reuse the recovered refrigerant. Use a refrigerant cylinder that contains new refrigerant.

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(6)Open the valve on the refrigerant cylinder, and open the high-pressure gauge valve on the manifold gauge (with the low-pressure gauge valve closed). When charging has been completed with an amount of new refrigerant equal to the amount of recovered refrigerant, or when charging with the same amount of new refrigerant has not been completed but no more refrigerant will enter the unit, fully close the high-pressure gauge valve on the manifold gauge. Next, turn the power OFF at the repaired outdoor unit, then remove the short circuit at the AP pin (CN102). Finally, fully open all valves on the gas tube, liquid tube, and balance tube.

However, leave the balance tube fully closed if only a single outdoor unit is installed.

(7)If backup operation was engaged, follow the instructions in “4. Backup Operation” and perform backup opera- tion recovery.

(8)If charging with an amount of new refrigerant equal to the amount of recovered refrigerant was not possible, fully close the high-pressure gauge valve on the manifold gauge. Then, while the unit is operating according to “5-2-1. Cooling operation (for all units),” open the low-pressure gauge valve on the manifold gauge and charge with the designated amount of refrigerant.

CAUTION

When charging with liquid refrigerant, add refrigerant a little at a time in order to prevent liquid back-flow.

(9)Fully close the low-pressure gauge valves on the manifold gauge, follow the instructions in “8. Charging Com- pressor Oil,” and charge with the necessary amount of oil. Also add an amount of oil that is equivalent to the amount that was drained from the oil separator.

(10)Remove the manifold gauge.

CAUTION

The connecting port employs a Schrader-type push-to-release valve. When discon- necting the hose, pressure will be applied from the refrigerant in the outdoor unit.

(11)Follow the instructions in “10-2-4. Dry core cleaning” and perform dry core cleaning of the outdoor unit that failed.

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