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York R-410A ZH/ZJ/ZR Series manual Description, TECHNICAL GUIDE R-410A, YTG-G-1210

Models: R-410A ZH/ZJ/ZR Series

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TECHNICAL GUIDE R-410A

TECHNICAL GUIDE R-410A

ZH/ZJ/ZR SERIES 3 - 12-1/2 TON 60 Hertz

ZH/ZJ/ZR 3 THROUGH 10 TON

ZH 12-1/2 TON

ZJ/ZR 12-1/2 TON

528150-YTG-G-1210

®

Description

ASHRAE 90.1 COMPLIANT

YORK® Predator® units are convertible single packages with a common footprint cabinet and common roof curb for all 3 through 12-1/2 ton models. All 6-1/2 through 12-1/2 ton units have two compressors with independent refrigeration circuits to provide 2 stages of cooling. The units were designed for light commercial applications and can be easily installed on a roof curb, slab, or frame.

All Predator® units are self-contained and assembled on rigid full perimeter base rails allowing for 3-way forklift access and overhead rigging. Every unit is completely charged, wired, piped, and tested at the factory to provide a quick and easy field installation.

All units are convertible between side and down airflow. Independent economizer designs are used on side and down discharge applications, as well as all tonnage sizes.

Predator® units are available in the following configurations: cooling only, cooling with electric heat, cooling with gas heat, reheat only, reheat with electric heat and reheat with gas heat. Electric heaters are available as factory-installed options or field-installed accessories.

All units provide constant supply air volume. A variable air volume (VAV) option, featuring a variable frequency drive, is available on 6-1/2 through 12-1/2 ton ZH/ZJ models only.

Tested in accordance with:

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

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York R-410A ZH/ZJ/ZR Series manual Description, TECHNICAL GUIDE R-410A, ZH/ZJ/ZR SERIES 3 - 12-1/2TON 60 Hertz, YTG-G-1210

Contents

TECHNICAL GUIDE R-410A DescriptionZH/ZJ/ZR SERIES 3 - 12-1/2TON 60 Hertz 528150-YTG-G-1210Component Location Table of ContentsCooling With Gas Heat 3 Through 5 Ton Cooling With Gas Heat 6 1/2 Through 10 Tons 528150-YTG-G-1210Johnson Controls Unitary Products 3-12.5Ton York Model Number Nomenclature NomenclatureZ H 090 N10 A 2 A AA 5 0 1 2 4 A Standard Features Features and BenefitsFactory Installed Options 528150-YTG-G-1210 Control Options Field Installed AccessoriesLow Limit / Compressor Lockout Kit Field Installed Acessories - Non-Electrical AccessoriesField Installed Acessories - Electric Heat Accessories ContinuedAccessories Continued Guide SpecificationsField Installed Acessories - Fresh Air Field Installed Acessories - ControlsOUTDOOR CONDENSER FAN ASSEMBLY INDOOR EVAPORATOR FAN ASSEMBLYUNIT CABINET REFRIGERANT COMPONENTSGAS HEATING SECTION IF EQUIPPED OTHER PRE-ENGINEEREDACCESSORIES AVAILABLE ZH037-061Single Stage Gas Physical Data Physical DataZH037-061Single Stage Gas Physical Data Continued 528150-YTG-G-1210Johnson Controls Unitary Products ZH037-061Two Stage Gas Physical Data ZH037-061Two Stage Gas Physical Data Continued 528150-YTG-G-1210Johnson Controls Unitary Products ZH078-150Physical Data ZH078-150Physical Data Continued 528150-YTG-G-1210Johnson Controls Unitary Products ZJ037-061Single Stage Gas Heat Physical Data Johnson Controls Unitary Products 528150-YTG-G-1210ZJ037-061Two Stage Gas Heat Physical Data 528150-YTG-G-1210Johnson Controls Unitary Products 528150-YTG-G-1210ZJ078-150Physical Data ZJ078-150Physical Data Continued 528150-YTG-G-1210Johnson Controls Unitary Products ZR037-061Single Stage Gas Heat Physical Data Johnson Controls Unitary Products 528150-YTG-G-1210ZR037-061Two Stage Gas Heat Physical Data Johnson Controls Unitary Products 528150-YTG-G-1210ZR078-150Physical Data ZR078-150Physical Data Continued 528150-YTG-G-1210Johnson Controls Unitary Products Size ZH/ZJ/ZR078-150Unit LimitationsUnit Limitations Unit VoltageZH037-150Cooling Capacities Capacity PerformanceJohnson Controls Unitary Products ZH037 3.0 Ton ContinuedZH049 4.0 Ton 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZH049 4.0 Ton ContinuedZH061 5.0 Ton 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZH061 5.0 Ton ContinuedZH078 6.5 Ton 528150-YTG-G-1210Johnson Controls Unitary Products ZH078 6.5 Ton Continued ZH090 7.5 Ton 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZH090 7.5 Ton ContinuedZH102 8.5 Ton 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZH102 8.5 Ton ContinuedZH120 10 Ton 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZH120 10 Ton ContinuedZH150 12.5 Ton 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZH150 12.5 Ton ContinuedZJ037 3.0 Ton ZJ037-150Cooling CapacitiesJohnson Controls Unitary Products ZJ037 3.0 Ton ContinuedZJ049 4.0 Ton 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZJ049 4.0 Ton ContinuedZJ061 5.0 Ton 528150-YTG-G-1210Johnson Controls Unitary Products ZJ061 5.0 Ton Continued ZJ078 6.5 Ton 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZJ078 6.5 Ton ContinuedZJ090 7.5 Ton 528150-YTG-G-1210Johnson Controls Unitary Products ZJ090 7.5 Ton Continued ZJ102 8.5 Ton 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZJ102 8.5 Ton ContinuedZJ120 10 Ton 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZJ120 10 Ton ContinuedZJ150 12.5 Ton 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZJ150 12.5 Ton ContinuedZR037 3.0 Ton Cooling ZR037-150Cooling and Reheat CapacitiesJohnson Controls Unitary Products ZR037 3.0 Ton Cooling ContinuedJohnson Controls Unitary Products ZR037 3.0 Ton ReheatJohnson Controls Unitary Products ZR049 4.0 Ton CoolingZR049 4.0 Ton Cooling Continued 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZR049 4.0 Ton ReheatZR061 5.0 Ton Cooling 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZR061 5.0 Ton Cooling ContinuedJohnson Controls Unitary Products ZR061 5.0 Ton ReheatJohnson Controls Unitary Products ZR078 6.5 Ton CoolingZR078 6.5 Ton Cooling Continued 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZR078 6.5 Ton ReheatZR078 6.5 Ton Reheat Continued 528150-YTG-G-1210Johnson Controls Unitary Products ZR090 7.5 Ton Cooling 528150-YTG-G-1210ZR090 7.5 Ton Cooling Continued 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZR090 7.5 Ton ReheatZR090 7.5 Ton Reheat Continued 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZR102 8.5 Ton CoolingZR102 8.5 Ton Cooling Continued 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZR102 8.5 Ton ReheatZR102 8.5 Ton Reheat Continued 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZR120 10 Ton CoolingZR120 10 Ton Cooling Continued 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZR120 10 Ton ReheatZR120 10 Ton Reheat Continued 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZR150 12.5 Ton CoolingZR150 12.5 Ton Cooling Continued 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products ZR150 12.5 Ton ReheatZR150 12.5 Ton Reheat Continued 528150-YTG-G-1210Johnson Controls Unitary Products Drive Selection Airflow PerformanceExample Example Supply Air Blower PerformanceAir Temperature ºF Altitude/Temperature Correction FactorsFactor CorrectionPower Exhaust Specifications Indoor Blower SpecificationsRPM Selection 528150-YTG-G-1210Johnson Controls Unitary Products Additional Static Resistance - ZJ/ZR037 thru Additional Static Resistance - ZH037 thruAdditional Static Resistance - ZH/ZR078 thru 528150-YTG-G-1210Johnson Controls Unitary Products Electric Heat kW2 Additional Static Resistance - ZJ078-150Tons Gas Heat Minimum Supply Air 528150-YTG-G-1210Electric Heat Minimum Supply Air 3 thru 5 Tons Johnson Controls Unitary ProductsZH037-150Side Duct Application Airflow PerformanceZH078 6.5 Ton Side Duct 528150-YTG-G-1210ZH090 7.5 Ton Side Duct ZH102 8.5 Ton Side DuctZH150 12.5 Ton Side Duct ZH120 10 Ton Side DuctZH037 3.0 Ton Bottom Duct ZH037-150Bottom Duct ApplicationZH049 4.0 Ton Bottom Duct ZH061 5.0 Ton Bottom DuctZH090 7.5 Ton Bottom Duct ZH078 6.5 Ton Bottom DuctZH102 8.5 Ton Bottom Duct ZH120 10 Ton Bottom Duct 528150-YTG-G-1210ZH150 12.5 Ton Bottom Duct Johnson Controls Unitary ProductsZJ037 3.0 Ton Side Duct ZJ037-150Side Duct ApplicationZJ049 4.0 Ton Side Duct ZJ061 5.0 Ton Side DuctZJ078 6.5 Ton Side Duct 528150-YTG-G-1210ZJ090 7.5 Ton Side Duct ZJ102 8.5 Ton Side DuctZJ150 12.5 Ton Side Duct ZJ120 10 Ton Side DuctZJ037 3.0 Ton Bottom Duct ZJ037-150Bottom Duct ApplicationZJ049 4.0 Ton Bottom Duct ZJ061 5.0 Ton Bottom DuctZJ090 7.5 Ton Bottom Duct ZJ078 6.5 Ton Bottom DuctZJ102 8.5 Ton Bottom Duct ZJ120 10 Ton Bottom Duct 528150-YTG-G-1210ZJ150 12.5 Ton Bottom Duct Johnson Controls Unitary ProductsZR037 3.0 Ton Side Duct ZR037-150Side Duct ApplicationZR049 4.0 Ton Side Duct ZR061 5.0 Ton Side DuctZR078 6.5 Ton Side Duct ZR078-150Side Duct ApplicationZR090 7.5 Ton Side Duct ZR102 8.5 Ton Side DuctZR150 12.5 Ton Side Duct ZR120 10 Ton Side DuctZR037 3.0 Ton Bottom Duct ZR037-150Bottom Duct ApplicationZR049 4.0 Ton Bottom Duct ZR061 5.0 Ton Bottom DuctZR078 6.5 Ton Bottom Duct ZR078-150Bottom Duct ApplicationZR090 7.5 Ton Bottom Duct ZR102 8.5 Ton Bottom DuctZR120 10 Ton Bottom Duct 528150-YTG-G-1210ZR150 12.5 Ton Bottom Duct Johnson Controls Unitary ProductsSound Performance Indoor Sound Power Levels 3 thru 5 TonJohnson Controls Unitary Products 528150-YTG-G-1210Indoor Blower Speed RPM Johnson Controls Unitary Products 528150-YTG-G-1210Indoor Blower Speed RPM Johnson Controls Unitary Products 528150-YTG-G-1210Indoor Blower Speed RPM Johnson Controls Unitary Products Indoor Blower Speed RPM Johnson Controls Unitary Products 528150-YTG-G-1210Indoor Blower Speed RPM Johnson Controls Unitary Products 528150-YTG-G-1210Indoor Sound Power Levels 6.5 thru 12.5 Ton 528150-YTG-G-1210 Outdoor Sound Power Levels ZH/ZJ/ZR037-150Johnson Controls Unitary Products 2.Dual Element, Time Delay Type Electrical Data1.Minimum Circuit Ampacity 3.HACR type per NECJohnson Controls Unitary Products 528150-YTG-G-12101.Minimum Circuit Ampacity 2.Dual Element, Time Delay Type3.HACR type per NEC Johnson Controls Unitary ProductsJohnson Controls Unitary Products 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products 528150-YTG-G-12101.Minimum Circuit Ampacity 2.Dual Element, Time Delay Type3.HACR type per NEC Johnson Controls Unitary ProductsJohnson Controls Unitary Products 528150-YTG-G-1210Compressors OD FanNone Johnson Controls Unitary Products 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products 528150-YTG-G-12101.Minimum Circuit Ampacity 2.Dual Element, Time Delay Type3.HACR type per NEC Johnson Controls Unitary ProductsJohnson Controls Unitary Products 528150-YTG-G-1210528150-YTG-G-1210 Johnson Controls Unitary Products 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products 528150-YTG-G-12101.Minimum Circuit Ampacity 2.Dual Element, Time Delay Type3.HACR type per NEC Johnson Controls Unitary ProductsJohnson Controls Unitary Products 528150-YTG-G-12101.Minimum Circuit Ampacity 2.Dual Element, Time Delay Type3.HACR type per NEC Johnson Controls Unitary ProductsJohnson Controls Unitary Products 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products 528150-YTG-G-1210OD Fan CompressorsSupply Max Fuse2Johnson Controls Unitary Products 528150-YTG-G-12101.Minimum Circuit Ampacity 2.Dual Element, Time Delay Type3.HACR type per NEC Johnson Controls Unitary ProductsJohnson Controls Unitary Products 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products 528150-YTG-G-12101.Minimum Circuit Ampacity 2.Dual Element, Time Delay Type3.HACR type per NEC Johnson Controls Unitary ProductsJohnson Controls Unitary Products 528150-YTG-G-12101.Minimum Circuit Ampacity 2.Dual Element, Time Delay Type3.HACR type per NEC Johnson Controls Unitary ProductsJohnson Controls Unitary Products 528150-YTG-G-1210Johnson Controls Unitary Products Electric Heat Multipliers 528150-YTG-G-1210Johnson Controls Unitary Products ZH/ZJ037-150Typical Wiring Diagrams Typical Wiring DiagramsJohnson Controls Unitary Products 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products 528150-YTG-G-1210528150-YTG-G-1210 Johnson Controls Unitary Products 528150-YTG-G-1210Johnson Controls Unitary Products Johnson Controls Unitary Products 528150-YTG-G-1210Johnson Controls Unitary Products Typical ZR037-061Reheat Wiring Diagram528150-YTG-G-1210 Typical ZR078-120Reheat Wiring DiagramJohnson Controls Unitary Products Johnson Controls Unitary Products Typical ZR150 Reheat Wiring Diagram528150-YTG-G-1210 Typical ZH/ZJ078-150Factory Installed VFD OptionJohnson Controls Unitary Products Johnson Controls Unitary Products Johnson Controls Unitary Products 528150-YTG-G-1210Johnson Controls Unitary Products Typical ZH/ZJ078-150VFD Ready Unit Option 528150-YTG-G-1210Johnson Controls Unitary Products ZH/ZJ037-150Unit Weights Weights and DimensionsWeights and Dimensions ZR037-150Unit Weights528150-YTG-G-1210 Johnson Controls Unitary ProductsZH/ZJ/ZR037-150Unit Accessory Weights ZH/ZJ/ZR037-150Unit DimensionsZH037-061and ZJ/ZR037 11 3/8 29.69 15.25 15.38 59.00 15.38 Ø 24.47 TYP. 2 PL B4 3/16 27 5/1630.11 29.9545.64 14.92528150-YTG-G-1210 ZH/ZJ/ZR037-150Unit Physical DimensionsZJ/ZR150 Johnson Controls Unitary ProductsDetail A 42” CABINETDetail B 50 3/4” CABINETZH/ZJ/ZR037-150Unit Bottom Duct Openings 528150-YTG-G-1210TOP VIEW 32 11/16Dot Plugs FRONT18-1/4 Supply AirDot Plugs ZH/ZJ/ZR037-150Side Duct Dimensions18-1/4 5-5/32RIGHT ZH/ZJ/ZR037-150Unit Accessory DimensionsFRONT RETURN SUPPLY Relief Hood for Power Exhaust or39 1/2 or 47 1/2 Outside Air Intake Hood 58 1/4 35 3/4 26Economizer Usage Economizer Options528150-YTG-G-1210 Slab Economizer Downflow W/Power ExhaustJohnson Controls Unitary Products 528150-YTG-G-1210 Slab Economizer End Return W/Power ExhaustJohnson Controls Unitary Products 5005 York Drive Norman, OK