TECHNICAL GUIDE R-410A
Description
ZH/ZJ/ZR SERIES 3 - 12-1/2TON 60 Hertz
528150-YTG-G-1210
Table of Contents
Component Location
Cooling With Gas Heat 3 Through 5 Ton
528150-YTG-G-1210
Cooling With Gas Heat 6 1/2 Through 10 Tons
Johnson Controls Unitary Products
Nomenclature
3-12.5Ton York Model Number Nomenclature
Z H 090 N10 A 2 A AA 5 0 1 2 4 A
Standard Features
Features and Benefits
Factory Installed Options
528150-YTG-G-1210
Control Options
Field Installed Accessories
Low Limit / Compressor Lockout Kit
Field Installed Acessories - Non-Electrical
Accessories
Field Installed Acessories - Electric Heat
Accessories Continued
Accessories Continued
Guide Specifications
Field Installed Acessories - Fresh Air
Field Installed Acessories - Controls
OUTDOOR CONDENSER FAN ASSEMBLY
INDOOR EVAPORATOR FAN ASSEMBLY
UNIT CABINET
REFRIGERANT COMPONENTS
GAS HEATING SECTION IF EQUIPPED
OTHER PRE-ENGINEEREDACCESSORIES AVAILABLE
ZH037-061Single Stage Gas Physical Data
Physical Data
528150-YTG-G-1210
ZH037-061Single Stage Gas Physical Data Continued
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ZH037-061Two Stage Gas Physical Data
528150-YTG-G-1210
ZH037-061Two Stage Gas Physical Data Continued
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ZH078-150Physical Data
528150-YTG-G-1210
ZH078-150Physical Data Continued
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ZJ037-061Single Stage Gas Heat Physical Data
Johnson Controls Unitary Products
528150-YTG-G-1210
ZJ037-061Two Stage Gas Heat Physical Data
528150-YTG-G-1210
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528150-YTG-G-1210
ZJ078-150Physical Data
528150-YTG-G-1210
ZJ078-150Physical Data Continued
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ZR037-061Single Stage Gas Heat Physical Data
Johnson Controls Unitary Products
528150-YTG-G-1210
ZR037-061Two Stage Gas Heat Physical Data
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528150-YTG-G-1210
ZR078-150Physical Data
528150-YTG-G-1210
ZR078-150Physical Data Continued
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Size
ZH/ZJ/ZR078-150Unit Limitations
Unit Limitations
Unit Voltage
ZH037-150Cooling Capacities
Capacity Performance
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ZH037 3.0 Ton Continued
528150-YTG-G-1210
ZH049 4.0 Ton
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ZH049 4.0 Ton Continued
528150-YTG-G-1210
ZH061 5.0 Ton
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ZH061 5.0 Ton Continued
528150-YTG-G-1210
ZH078 6.5 Ton
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ZH078 6.5 Ton Continued
528150-YTG-G-1210
ZH090 7.5 Ton
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ZH090 7.5 Ton Continued
528150-YTG-G-1210
ZH102 8.5 Ton
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Johnson Controls Unitary Products
ZH102 8.5 Ton Continued
528150-YTG-G-1210
ZH120 10 Ton
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Johnson Controls Unitary Products
ZH120 10 Ton Continued
528150-YTG-G-1210
ZH150 12.5 Ton
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ZH150 12.5 Ton Continued
ZJ037 3.0 Ton
ZJ037-150Cooling Capacities
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ZJ037 3.0 Ton Continued
528150-YTG-G-1210
ZJ049 4.0 Ton
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ZJ049 4.0 Ton Continued
528150-YTG-G-1210
ZJ061 5.0 Ton
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ZJ061 5.0 Ton Continued
528150-YTG-G-1210
ZJ078 6.5 Ton
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Johnson Controls Unitary Products
ZJ078 6.5 Ton Continued
528150-YTG-G-1210
ZJ090 7.5 Ton
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ZJ090 7.5 Ton Continued
528150-YTG-G-1210
ZJ102 8.5 Ton
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Johnson Controls Unitary Products
ZJ102 8.5 Ton Continued
528150-YTG-G-1210
ZJ120 10 Ton
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Johnson Controls Unitary Products
ZJ120 10 Ton Continued
528150-YTG-G-1210
ZJ150 12.5 Ton
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Johnson Controls Unitary Products
ZJ150 12.5 Ton Continued
ZR037 3.0 Ton Cooling
ZR037-150Cooling and Reheat Capacities
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ZR037 3.0 Ton Cooling Continued
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ZR037 3.0 Ton Reheat
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ZR049 4.0 Ton Cooling
528150-YTG-G-1210
ZR049 4.0 Ton Cooling Continued
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Johnson Controls Unitary Products
ZR049 4.0 Ton Reheat
528150-YTG-G-1210
ZR061 5.0 Ton Cooling
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ZR061 5.0 Ton Cooling Continued
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ZR061 5.0 Ton Reheat
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ZR078 6.5 Ton Cooling
528150-YTG-G-1210
ZR078 6.5 Ton Cooling Continued
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Johnson Controls Unitary Products
ZR078 6.5 Ton Reheat
528150-YTG-G-1210
ZR078 6.5 Ton Reheat Continued
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ZR090 7.5 Ton Cooling
528150-YTG-G-1210
528150-YTG-G-1210
ZR090 7.5 Ton Cooling Continued
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Johnson Controls Unitary Products
ZR090 7.5 Ton Reheat
528150-YTG-G-1210
ZR090 7.5 Ton Reheat Continued
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Johnson Controls Unitary Products
ZR102 8.5 Ton Cooling
528150-YTG-G-1210
ZR102 8.5 Ton Cooling Continued
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Johnson Controls Unitary Products
ZR102 8.5 Ton Reheat
528150-YTG-G-1210
ZR102 8.5 Ton Reheat Continued
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Johnson Controls Unitary Products
ZR120 10 Ton Cooling
528150-YTG-G-1210
ZR120 10 Ton Cooling Continued
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Johnson Controls Unitary Products
ZR120 10 Ton Reheat
528150-YTG-G-1210
ZR120 10 Ton Reheat Continued
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Johnson Controls Unitary Products
ZR150 12.5 Ton Cooling
528150-YTG-G-1210
ZR150 12.5 Ton Cooling Continued
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Johnson Controls Unitary Products
ZR150 12.5 Ton Reheat
528150-YTG-G-1210
ZR150 12.5 Ton Reheat Continued
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Drive Selection
Airflow Performance
Example
Example Supply Air Blower Performance
Factor
Altitude/Temperature Correction Factors
Correction
Air Temperature ºF
Power Exhaust Specifications
Indoor Blower Specifications
528150-YTG-G-1210
RPM Selection
Johnson Controls Unitary Products
Additional Static Resistance - ZJ/ZR037 thru
Additional Static Resistance - ZH037 thru
528150-YTG-G-1210
Additional Static Resistance - ZH/ZR078 thru
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Additional Static Resistance - ZJ078-150
Electric Heat kW2
Tons
Gas Heat Minimum Supply Air
528150-YTG-G-1210
Electric Heat Minimum Supply Air 3 thru 5 Tons
Johnson Controls Unitary Products
ZH037-150Side Duct Application
Airflow Performance
ZH078 6.5 Ton Side Duct
528150-YTG-G-1210
ZH090 7.5 Ton Side Duct
ZH102 8.5 Ton Side Duct
ZH150 12.5 Ton Side Duct
ZH120 10 Ton Side Duct
ZH037 3.0 Ton Bottom Duct
ZH037-150Bottom Duct Application
ZH049 4.0 Ton Bottom Duct
ZH061 5.0 Ton Bottom Duct
ZH078 6.5 Ton Bottom Duct
ZH090 7.5 Ton Bottom Duct
ZH102 8.5 Ton Bottom Duct
ZH120 10 Ton Bottom Duct
528150-YTG-G-1210
ZH150 12.5 Ton Bottom Duct
Johnson Controls Unitary Products
ZJ037 3.0 Ton Side Duct
ZJ037-150Side Duct Application
ZJ049 4.0 Ton Side Duct
ZJ061 5.0 Ton Side Duct
ZJ078 6.5 Ton Side Duct
528150-YTG-G-1210
ZJ090 7.5 Ton Side Duct
ZJ102 8.5 Ton Side Duct
ZJ150 12.5 Ton Side Duct
ZJ120 10 Ton Side Duct
ZJ037 3.0 Ton Bottom Duct
ZJ037-150Bottom Duct Application
ZJ049 4.0 Ton Bottom Duct
ZJ061 5.0 Ton Bottom Duct
ZJ078 6.5 Ton Bottom Duct
ZJ090 7.5 Ton Bottom Duct
ZJ102 8.5 Ton Bottom Duct
ZJ120 10 Ton Bottom Duct
528150-YTG-G-1210
ZJ150 12.5 Ton Bottom Duct
Johnson Controls Unitary Products
ZR037 3.0 Ton Side Duct
ZR037-150Side Duct Application
ZR049 4.0 Ton Side Duct
ZR061 5.0 Ton Side Duct
ZR078 6.5 Ton Side Duct
ZR078-150Side Duct Application
ZR090 7.5 Ton Side Duct
ZR102 8.5 Ton Side Duct
ZR150 12.5 Ton Side Duct
ZR120 10 Ton Side Duct
ZR037 3.0 Ton Bottom Duct
ZR037-150Bottom Duct Application
ZR049 4.0 Ton Bottom Duct
ZR061 5.0 Ton Bottom Duct
ZR078 6.5 Ton Bottom Duct
ZR078-150Bottom Duct Application
ZR090 7.5 Ton Bottom Duct
ZR102 8.5 Ton Bottom Duct
ZR120 10 Ton Bottom Duct
528150-YTG-G-1210
ZR150 12.5 Ton Bottom Duct
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Sound Performance
Indoor Sound Power Levels 3 thru 5 Ton
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528150-YTG-G-1210
Indoor Blower Speed RPM
Johnson Controls Unitary Products
528150-YTG-G-1210
Indoor Blower Speed RPM
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528150-YTG-G-1210
Indoor Blower Speed RPM
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Indoor Blower Speed RPM
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528150-YTG-G-1210
Indoor Blower Speed RPM
Johnson Controls Unitary Products
528150-YTG-G-1210
Indoor Sound Power Levels 6.5 thru 12.5 Ton
Outdoor Sound Power Levels ZH/ZJ/ZR037-150
528150-YTG-G-1210
Johnson Controls Unitary Products
1.Minimum Circuit Ampacity
Electrical Data
2.Dual Element, Time Delay Type
3.HACR type per NEC
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528150-YTG-G-1210
2.Dual Element, Time Delay Type
1.Minimum Circuit Ampacity
3.HACR type per NEC
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Johnson Controls Unitary Products
528150-YTG-G-1210
Johnson Controls Unitary Products
Johnson Controls Unitary Products
528150-YTG-G-1210
2.Dual Element, Time Delay Type
1.Minimum Circuit Ampacity
3.HACR type per NEC
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Johnson Controls Unitary Products
528150-YTG-G-1210
Compressors
OD Fan
None
Johnson Controls Unitary Products
528150-YTG-G-1210
Johnson Controls Unitary Products
Johnson Controls Unitary Products
528150-YTG-G-1210
2.Dual Element, Time Delay Type
1.Minimum Circuit Ampacity
3.HACR type per NEC
Johnson Controls Unitary Products
Johnson Controls Unitary Products
528150-YTG-G-1210
528150-YTG-G-1210
Johnson Controls Unitary Products
528150-YTG-G-1210
Johnson Controls Unitary Products
Johnson Controls Unitary Products
528150-YTG-G-1210
2.Dual Element, Time Delay Type
1.Minimum Circuit Ampacity
3.HACR type per NEC
Johnson Controls Unitary Products
Johnson Controls Unitary Products
528150-YTG-G-1210
2.Dual Element, Time Delay Type
1.Minimum Circuit Ampacity
3.HACR type per NEC
Johnson Controls Unitary Products
Johnson Controls Unitary Products
528150-YTG-G-1210
Johnson Controls Unitary Products
Johnson Controls Unitary Products
528150-YTG-G-1210
OD Fan
Compressors
Supply
Max Fuse2
Johnson Controls Unitary Products
528150-YTG-G-1210
2.Dual Element, Time Delay Type
1.Minimum Circuit Ampacity
3.HACR type per NEC
Johnson Controls Unitary Products
Johnson Controls Unitary Products
528150-YTG-G-1210
Johnson Controls Unitary Products
Johnson Controls Unitary Products
528150-YTG-G-1210
2.Dual Element, Time Delay Type
1.Minimum Circuit Ampacity
3.HACR type per NEC
Johnson Controls Unitary Products
Johnson Controls Unitary Products
528150-YTG-G-1210
2.Dual Element, Time Delay Type
1.Minimum Circuit Ampacity
3.HACR type per NEC
Johnson Controls Unitary Products
Johnson Controls Unitary Products
528150-YTG-G-1210
Johnson Controls Unitary Products
528150-YTG-G-1210
Electric Heat Multipliers
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ZH/ZJ037-150Typical Wiring Diagrams
Typical Wiring Diagrams
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528150-YTG-G-1210
Johnson Controls Unitary Products
Johnson Controls Unitary Products
528150-YTG-G-1210
Johnson Controls Unitary Products
Johnson Controls Unitary Products
528150-YTG-G-1210
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528150-YTG-G-1210
528150-YTG-G-1210
Johnson Controls Unitary Products
528150-YTG-G-1210
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Johnson Controls Unitary Products
528150-YTG-G-1210
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Typical ZR037-061Reheat Wiring Diagram
Typical ZR078-120Reheat Wiring Diagram
528150-YTG-G-1210
Johnson Controls Unitary Products
Johnson Controls Unitary Products
Typical ZR150 Reheat Wiring Diagram
Typical ZH/ZJ078-150Factory Installed VFD Option
528150-YTG-G-1210
Johnson Controls Unitary Products
Johnson Controls Unitary Products
Johnson Controls Unitary Products
528150-YTG-G-1210
Johnson Controls Unitary Products
528150-YTG-G-1210
Typical ZH/ZJ078-150VFD Ready Unit Option
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ZH/ZJ037-150Unit Weights
Weights and Dimensions
Weights and Dimensions
ZR037-150Unit Weights
528150-YTG-G-1210
Johnson Controls Unitary Products
ZH/ZJ/ZR037-150Unit Dimensions
ZH/ZJ/ZR037-150Unit Accessory Weights
ZH037-061and ZJ/ZR037
11 3/8
29.69 15.25 15.38 59.00 15.38 Ø 24.47 TYP. 2 PL B
4 3/16
27 5/16
30.11
29.95
45.64
14.92
528150-YTG-G-1210
ZH/ZJ/ZR037-150Unit Physical Dimensions
ZJ/ZR150
Johnson Controls Unitary Products
Detail A
42” CABINET
Detail B
50 3/4” CABINET
ZH/ZJ/ZR037-150Unit Bottom Duct Openings
528150-YTG-G-1210
TOP VIEW
32 11/16
Dot Plugs
FRONT
18-1/4
Supply Air
Dot Plugs
ZH/ZJ/ZR037-150Side Duct Dimensions
18-1/4
5-5/32
ZH/ZJ/ZR037-150Unit Accessory Dimensions
RIGHT
FRONT
RETURN SUPPLY
Relief Hood for Power Exhaust or
39 1/2 or 47 1/2 Outside Air Intake Hood
58 1/4 35 3/4 26
Economizer Usage
Economizer Options
Slab Economizer Downflow W/Power Exhaust
528150-YTG-G-1210
Johnson Controls Unitary Products
528150-YTG-G-1210
Slab Economizer End Return W/Power Exhaust
Johnson Controls Unitary Products 5005 York Drive
Norman, OK