SMC Networks 5000 manual Linear Transducer Slide Adjust Wiring

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b)It may be necessary to order a transducer longer than the slide adjustment range because of mounting limitations.

c)Ferromagnetic material (a material readily magnetized - such as iron or steel) should be no closer than .25" from the magnet or the rod end. This includes ferrous screws! Non-ferrous metals such as aluminum, brass, and non-magnetic stainless can be in direct contact with the magnet or rod end.

d)Transducers longer than 30" may need special supports and split magnets.

e)The rod of the transducer is typically four to five inches longer than the specified length due to “dead zone” and “null zone” areas at the beginning and end of the rod.

f)The cable from the transducer to the OmniLink 5000 should not be run with any high voltage wiring (i.e. 120/240 VAC). In fact, the cable should be run in its own shielded conduit.

g)Read the manufacturers instructions that came with the transducer for other possible issues and mounting considerations.

Section 3.6.4 Linear Transducer Slide Adjust Wiring

A cable must go from the linear transducer mounted on the slide to the auto-setup board in the 5000 extended card rack. Since the slide goes up and down relative to the machine, some means of stress relief must be used on the cable between the slide and the machine frame. The recommended method is to use a helical cable (same principle as a telephone handset cord) from the transducer to a junction box on the bottom of the crown. This lets the wire run in a “spring” pattern to help it resist breaking. Appendix B, Figure B.6 shows a conceptual view of this type of mounting. The junction box should be grounded to the machine to help shield the connections inside.

NOTE: The cable should remain unbroken except for the connector in this junction box to keep the shield integrity - do not splice the cable!

Slide adjust motor starters with and without auxiliary contactors are supported by the OmniLink shut height system as are solenoid operated valves for air motor operation. Refer to appendix “B” for typical wiring diagrams. Figures B.7 and B.8 show the wiring for two supported linear transducers. Figures B.9 and B.10 show the wiring of slide adjust motor starters with and without auxiliary contactors. Figure B.11 shows the wiring of a slide adjust air motor.

If you order an OmniLink 5000 control with a slide adjust system, a wiring diagram will be provided as part of the documentation package.

April 17, 2000 Man ual Versio n 1.0

3.11

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Section Introduction Counterbalance ControlCushion Control Shut Height Control Hydraulic Overload ControlParameter Entry and Access Control 1 Numeric Entries2 Text Entry April 17, 2000 Man ual Versio n Access Control 1 Key Only Mode2 Key or Password Mode 3 Password Only Mode 4 Key and Password Mode6 Access Control Operation 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 3 Counterbalance System Wiring Cushion System Installation2 Counterbalance Air Valve System Mounting 3 Cushion System Wiring 1 Cushion Pressure Transducer Mounting2 Cushion Air Valve System Mounting Hydraulic Overload System Installation Slide Adjust System Installation1 Rotary Transducer Mounting 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHelp Air SlotHardware Detected Air PressureRegulator setting Max. Die WeightMin. Die Weight Display Weight AsMax. Cushion Force Min. Cushion ForceDisplay Force As Max. Trip PointFault Time ToleranceTransducer Types Valve Type2 Configuring Slide Adjust Modules Slide Slot ShutheightShut Height Units Upper Limit Lower LimitPulse Distance Pulse Time2.1 Calibrating Linear Slide Adjust Systems Lock TimeSerious injury or death 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Slide Adjust Operation SetpointActual Position Fault 1 Slide On, Manual, and Off SettingsStatus MAN manualApril 17, 2000 Man ual Versio n 4 Slide Fault and Status Die Weight Set3 Manual Slide Movement Pressure Set1 Air System On, Manual, and Off Settings Press Trip SetActual Pressure 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall IssuesApril 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesPressure Switch Low Unable to FillUnable to Dump Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Auto-Adjusting Waiting S/A SwitchMin Position Reached Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Section D.2 Valve Type a Lockout Procedure Power is onMust be done even if a LOX valve is opened in since Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board

5000 specifications

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