SMC Networks 5000 Help, Air Slot, Hardware Detected, Air Pressure, Name, Mode, Max. Pressure

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There are several parameters that must be configured in this screen. The editing cursor indicates which parameter is currently selected. Softkey 1 (the uppermost vertical softkey) will change its description based on the parameter and, when pressed, allows the currently selected parameter to be changed. The up and down arrow keys move the editing cursor from one parameter to another. See Appendix A for examples of setting up each kind of system. The features of this screen are:

Help

The “Help” box at the bottom of the screen changes depending on the parameter

 

that the editing cursor is currently on. It gives a short version of how the

 

parameter is used.

Air Slot

Corresponds to the physical slot number (AS1 in the example of Figure 4.2)

 

selected for configuration on the auto-setup card. AS5 and AS6 do not exist but

 

are reserved for future expansion. The “NEXT AIR SLOT” softkey will cycle

 

through the available slots in the system. Note that “AS7" is built in to the base

 

auto-setup board and is always installed.

Hardware Detected

For counterbalances and cushions this should be “Fill/Dump” (referring to the

 

control method for the board). For hydraulic overloads this should be “0-10Volt

 

Out”. If there is no board installed in that slot the board will be “None Detected”.

Air Pressure

Gives a readout of the current pressure detected by the pressure transducer based

 

on the transducer type selected. Note that when the transducer type is changed,

 

this pressure will also change even though the actual air pressure stays the same.

 

This value can not be changed by the user. It is reported in this screen for

 

convenience.

Name

Press the “CHANGE NAME” soft key repetitively to cycle through and select the

 

available names for the module in the slot which you are configuring (Counter-

 

Balance #1, Counter-Balance #2, Cushion #1, Cushion #2, Cushion #3, Cushion

 

#4, Hydraulic Overload, Not Configured). Stop when the desired name appears.

Mode

Use the “CHANGE MODE” soft key to cycle the status from ON to MAN to OFF

 

and back to ON. ON means the OmniLink 5000 will automatically adjust the air

 

pressure when a job is recalled to the air pressure associated with that job. MAN

 

means the OmniLink 5000 will automatically adjust the air pressure, but the

 

pressure can only be changed from the Auto Setup screen by entering the desired

 

air pressure. A recalled job will NOT change the pressure if you configure the

 

module to MAN. OFF means the OmniLink 5000 will not control the air

 

pressure. This value should typically be set to ON.

Max. Pressure

This value should be set to the maximum operating air pressure at which the

 

counterbalance, cushion, or hydraulic overload is designed to operate.

 

For counterbalances, this is the pressure which counterbalances the heaviest upper

 

die the press is designed to accommodate. The press counterbalance table

 

(typically mounted on the press) or the press manual should give this value.

April 17, 2000 Man ual Versio n 1.0

4.3

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Section Introduction Counterbalance ControlCushion Control Hydraulic Overload Control Shut Height ControlParameter Entry and Access Control 1 Numeric Entries2 Text Entry April 17, 2000 Man ual Versio n Access Control 1 Key Only Mode2 Key or Password Mode 6.1 RUN/PROG Key Switch Operation 3 Password Only Mode4 Key and Password Mode 6 Access Control OperationExample Password Entry Sequence 6.2 Password System OperationApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Valve Systems Type B Valve ConfigurationCounterbalance Control Installation Type C Valve ConfigurationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 3 Counterbalance System Wiring Cushion System Installation2 Counterbalance Air Valve System Mounting 3 Cushion System Wiring 1 Cushion Pressure Transducer Mounting2 Cushion Air Valve System Mounting Hydraulic Overload System Installation Slide Adjust System Installation1 Rotary Transducer Mounting 3 Linear Transducer Mounting 2 Rotary Slide Adjust Wiring4 Linear Transducer Slide Adjust Wiring Setting up the OmniLink 5000 for the Auto-Setup Module ConfigurationExample Air Configuration Screen Configuring the Auto-Setup boardAir Pressure HelpAir Slot Hardware DetectedDisplay Weight As Regulator settingMax. Die Weight Min. Die WeightMax. Trip Point Max. Cushion ForceMin. Cushion Force Display Force AsValve Type Fault TimeTolerance Transducer Types2 Configuring Slide Adjust Modules Slide Slot ShutheightShut Height Units Pulse Time Upper LimitLower Limit Pulse Distance2.1 Calibrating Linear Slide Adjust Systems Lock TimeSerious injury or death Or death 2.2 Calibrating Rotary Slide Adjust SystemsResolver Turns System may fail to calibrateApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Slide Adjust Operation SetpointActual Position MAN manual Fault1 Slide On, Manual, and Off Settings StatusApril 17, 2000 Man ual Versio n Pressure Set 4 Slide Fault and StatusDie Weight Set 3 Manual Slide Movement2 Pressure and Force Setpoints 1 Air System On, Manual, and Off SettingsPress Trip Set Actual PressureJob Storage and Recall Issues 3 Air System Fault and StatusApril 17, 2000 Man ual Versio n Main Module Messages Diagnostics Fault and Status MessagesMax. Press. Exceeded Pressure Switch LowUnable to Fill Unable to DumpSlide Adjust Fault Messages Slide Adjust Status Messages Moving Up Auto-AdjustingWaiting S/A Switch Min Position ReachedSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Figure B.1 Typical Counterbalance Wiring Diagram Appendix B Typical Wiring DiagramsFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Figure C.1 Logic Module Firmware Chip Locations Appendix C Installation Of OmniLink 5000 FirmwareApril 17, 2000 Man ual Versio n Section D.2 Valve Type a Lockout Procedure Power is onMust be done even if a LOX valve is opened in since Section D.4 Valve Type C Lockout Procedure Section D.3 Valve Type B Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.3 5000-10C Rotary Shut Height Control Board Section F.2 5000-10B Linear Shut Height Control Board

5000 specifications

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