SMC Networks 5000 manual Diagnostics Fault and Status Messages, Main Module Messages

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Section 6 Diagnostics - Fault and Status Messages

When the press control screen reports a stop condition that indicates the auto-setup board asserted or is asserting a stop signal, the “Auto-Sets” screen module status and the individual sub-systems status line will give additional information.

Section 6.1 Main Module Messages

All Conditions OK

General Module status is ok. This does not mean that the individual sub

 

systems such as shut height control, counterbalance, and cushion control are

 

ok.

Communication Fault

The OmniLink 5000 OIT cannot communicate with the auto-setup card. This

 

may indicate a total failure of the base card or a blown communications chip.

A/D Converter Fail

The A/D converter on the base card of the auto-setup module is not

 

responding correctly. This will prevent operation of all air controlled systems

 

such as counterbalances, cushions, and hydraulic overload. If the air system is

 

using a type “C” valve (see section 3.1), it can be turned OFF in the

 

configurations screen and will revert to manual control.

Bad Config Data

The configuration data stored in non-volatile ram was corrupted. The auto-

 

setup card will need to be reconfigured after pressing the reset error key in the

 

“Auto Sets” screen.

Bad NV Ram

The non-volatile ram cannot be read or written to correctly. This indicates a

 

hardware problem with either the microprocessor or the ram.

Interrupt Timeout

The OmniLink 5000 control should send an interrupt to the auto-setup module

 

every so often. This error is generated if that does not happen and indicates

 

some kind of hardware problem.

Section 6.2 Counterbalance, Cushion, and Hydraulic Overload “Fault” Messages

None

No error.

Transducer Fail

The pressure transducer gave a reading that is out of its normal range or gave

 

no reading at all. Check that the transducer cable is still plugged in. If it is,

 

check for cable damage. If the cable checks out the transducer may need to be

 

replaced.

Bad Module

The unit did not sense an option module in the slot it was configured for.

 

Indicates that the option card is unplugged or has failed.

Fill/Dump Reversed

Indicates the fill output was connected to the dump valve and vice versa. The

 

system checks the air pressure when it is filling or dumping and if it goes the

 

other direction assumes the lines have been connected incorrectly.

April 17, 2000 Man ual Versio n 1.0

6.1

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Section Introduction Counterbalance ControlCushion Control Shut Height Control Hydraulic Overload ControlParameter Entry and Access Control 1 Numeric Entries2 Text Entry April 17, 2000 Man ual Versio n Access Control 1 Key Only Mode2 Key or Password Mode 3 Password Only Mode 4 Key and Password Mode6 Access Control Operation 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 3 Counterbalance System Wiring Cushion System Installation2 Counterbalance Air Valve System Mounting 3 Cushion System Wiring 1 Cushion Pressure Transducer Mounting2 Cushion Air Valve System Mounting Hydraulic Overload System Installation Slide Adjust System Installation1 Rotary Transducer Mounting 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHelp Air SlotHardware Detected Air PressureRegulator setting Max. Die WeightMin. Die Weight Display Weight AsMax. Cushion Force Min. Cushion ForceDisplay Force As Max. Trip PointFault Time ToleranceTransducer Types Valve Type2 Configuring Slide Adjust Modules Slide Slot ShutheightShut Height Units Upper Limit Lower LimitPulse Distance Pulse Time2.1 Calibrating Linear Slide Adjust Systems Lock TimeSerious injury or death 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Slide Adjust Operation SetpointActual Position Fault 1 Slide On, Manual, and Off SettingsStatus MAN manualApril 17, 2000 Man ual Versio n 4 Slide Fault and Status Die Weight Set3 Manual Slide Movement Pressure Set1 Air System On, Manual, and Off Settings Press Trip SetActual Pressure 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall IssuesApril 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesPressure Switch Low Unable to FillUnable to Dump Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Auto-Adjusting Waiting S/A SwitchMin Position Reached Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Section D.2 Valve Type a Lockout Procedure Power is onMust be done even if a LOX valve is opened in since Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board

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