SMC Networks 5000 manual Hydraulic Overload System Installation, Slide Adjust System Installation

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control came configured for a cushion adjust system, then a wiring diagram should have been provided as part of the documentation package.

Section 3.5 Hydraulic Overload System Installation

Some press hydraulic overload systems use an air pressure to set up a much greater hydraulic pressure through an air pump to control the trip point (tonnage) at which the hydraulic overload cylinder will dump. On these presses the auto-setup card can use an E/P valve (also known as a servo valve) to actually set the trip point for the hydraulic overload.

These systems vary widely, and it will be necessary for Link to obtain prints of the press hydraulic overload system in order to determine where to mount control components. If your control came configured for a hydraulic overload adjust system, then a wiring diagram should have been provided as part of the documentation package.

Section 3.6 Slide Adjust System Installation

Standard slide adjust systems that set shut height on presses vary widely depending on manufacturer and age. In general, slide adjust systems are either manually turned by wrenches or levers, or use electric or air motors to adjust the shut height. The OmniLink automatic slide adjust system can only be used on presses with motorized slide adjust. Slide adjust motor(s) must be wired to the automatic shut height adjust module(s) in the OmniLink extended card rack. In addition, either a linear magnetostrictive or a rotary resolver based transducer must be mounted in such a way as to detect slide adjust position and wired to the automatic shut height module. Rotary transducers may be used when shafts that turn when shut height is adjusted are accessible such as a shaft that drives a mechanical shut height indicator. Linear transducers must be used if no rotating shaft is accessible, but the linear transducer can only be used on presses with barrel screw type adjustment mechanisms.

Section 3.6.1 Rotary Transducer Mounting

The Link software supports two different types of rotary transducers for the slide adjust system. Both are based on dual resolvers to provide an absolute position indication. Resolvers are a tough, accurate rotary position sensor. By using two resolvers mounted in an enclosure with one resolver geared down relative to the other, a multi-turn resolver (typically around 100 turns) is created.

As mentioned earlier, just about every slide adjust system is different. Some point must be found that rotates when the slide is adjusted. Some obvious points are the slide adjust motor shaft and the shaft that drives a dial counter (if present) that indicates slide position. Depending on the press, there may be other points that can be used. The resolver should be tied in to one of these points - and may need to be geared up or down. Requirements are:

a)As much as possible, the resolver should be mounted where it will not be submerged in oil, grease, or other contaminants.

b)The total slide travel from maximum shut height to minimum shut height must not exceed the number of turns of the resolver. If , for example, a 100 turn resolver is used, the total slide travel from maximum to minimum must not result in more than 100 turns at the resolver.

April 17, 2000 Man ual Versio n 1.0

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Counterbalance Control Section IntroductionCushion Control Shut Height Control Hydraulic Overload Control1 Numeric Entries Parameter Entry and Access Control2 Text Entry April 17, 2000 Man ual Versio n 1 Key Only Mode Access Control2 Key or Password Mode 6 Access Control Operation 3 Password Only Mode4 Key and Password Mode 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting Cushion System Installation 3 Counterbalance System Wiring2 Counterbalance Air Valve System Mounting 1 Cushion Pressure Transducer Mounting 3 Cushion System Wiring2 Cushion Air Valve System Mounting Slide Adjust System Installation Hydraulic Overload System Installation1 Rotary Transducer Mounting 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHardware Detected HelpAir Slot Air PressureMin. Die Weight Regulator settingMax. Die Weight Display Weight AsDisplay Force As Max. Cushion ForceMin. Cushion Force Max. Trip PointTransducer Types Fault TimeTolerance Valve Type2 Configuring Slide Adjust Modules Shutheight Slide SlotShut Height Units Pulse Distance Upper LimitLower Limit Pulse TimeLock Time 2.1 Calibrating Linear Slide Adjust SystemsSerious injury or death 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Setpoint Slide Adjust OperationActual Position Status Fault1 Slide On, Manual, and Off Settings MAN manualApril 17, 2000 Man ual Versio n 3 Manual Slide Movement 4 Slide Fault and StatusDie Weight Set Pressure SetActual Pressure 1 Air System On, Manual, and Off SettingsPress Trip Set 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall IssuesApril 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesUnable to Dump Pressure Switch LowUnable to Fill Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Min Position Reached Auto-AdjustingWaiting S/A Switch Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Power is on Section D.2 Valve Type a Lockout ProcedureMust be done even if a LOX valve is opened in since Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board

5000 specifications

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