Contents
OmniLink
Table of Contents
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Iii
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Cushion Control
Section Introduction
Counterbalance Control
Shut Height Control
Hydraulic Overload Control
2 Text Entry
Parameter Entry and Access Control
1 Numeric Entries
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2 Key or Password Mode
Access Control
1 Key Only Mode
6 Access Control Operation
3 Password Only Mode
4 Key and Password Mode
6.1 RUN/PROG Key Switch Operation
6.2 Password System Operation
Example Password Entry Sequence
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Installation Auto-Setup Module Installation
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Type B Valve Configuration
Valve Systems
Type C Valve Configuration
Counterbalance Control Installation
Auto-Counterbalance with Type a Integrated Valve
1 Counterbalance Pressure Transducer Mounting
2 Counterbalance Air Valve System Mounting
3 Counterbalance System Wiring
Cushion System Installation
2 Cushion Air Valve System Mounting
3 Cushion System Wiring
1 Cushion Pressure Transducer Mounting
1 Rotary Transducer Mounting
Hydraulic Overload System Installation
Slide Adjust System Installation
2 Rotary Slide Adjust Wiring
3 Linear Transducer Mounting
4 Linear Transducer Slide Adjust Wiring
Configuration
Setting up the OmniLink 5000 for the Auto-Setup Module
Configuring the Auto-Setup board
Example Air Configuration Screen
Hardware Detected
Help
Air Slot
Air Pressure
Min. Die Weight
Regulator setting
Max. Die Weight
Display Weight As
Display Force As
Max. Cushion Force
Min. Cushion Force
Max. Trip Point
Transducer Types
Fault Time
Tolerance
Valve Type
2 Configuring Slide Adjust Modules
Shut Height Units
Slide Slot
Shutheight
Pulse Distance
Upper Limit
Lower Limit
Pulse Time
Serious injury or death
2.1 Calibrating Linear Slide Adjust Systems
Lock Time
2.2 Calibrating Rotary Slide Adjust Systems
Or death
System may fail to calibrate
Resolver Turns
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Section Operation
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Actual Position
Slide Adjust Operation
Setpoint
Status
Fault
1 Slide On, Manual, and Off Settings
MAN manual
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3 Manual Slide Movement
4 Slide Fault and Status
Die Weight Set
Pressure Set
Actual Pressure
1 Air System On, Manual, and Off Settings
Press Trip Set
2 Pressure and Force Setpoints
3 Air System Fault and Status
Job Storage and Recall Issues
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Diagnostics Fault and Status Messages
Main Module Messages
Unable to Dump
Pressure Switch Low
Unable to Fill
Max. Press. Exceeded
Slide Adjust Fault Messages
Slide Adjust Status Messages
Min Position Reached
Auto-Adjusting
Waiting S/A Switch
Moving Up
Section A.1 Example Counterbalance Configuration
Section A.2 Example Cushion Configuration
Section A.3 Example Hydraulic Overload Configuration
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Section A.4 Example Linear Slide Adjust Configuration
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Section A.5 Example Rotary Slide Adjust Configuration
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Appendix B Typical Wiring Diagrams
Figure B.1 Typical Counterbalance Wiring Diagram
Figure B.2 Typical Cushion Wiring Diagram
Figure B.3 Conceptual Dual Resolver Mounting
Figure B.4 Typical Amci Dual Resolver Wiring Diagram
Figure B.5 Typical Gemco Dual Resolver Wiring Diagram
Figure B.6 Conceptual Linear Transducer Mounting
Figure B.7 Typical Gemco Linear Transducer Wiring
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Figure B.11 Typical Slide Air Motor Solenoid Wiring
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Appendix C Installation Of OmniLink 5000 Firmware
Figure C.1 Logic Module Firmware Chip Locations
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Must be done even if a LOX valve is opened in since
Section D.2 Valve Type a Lockout Procedure
Power is on
Section D.3 Valve Type B Lockout Procedure
Section D.4 Valve Type C Lockout Procedure
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Section E.2 Shut height Calibration Sheets
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Section F.2 5000-10B Linear Shut Height Control Board
Section F.3 5000-10C Rotary Shut Height Control Board