SMC Networks 5000 manual Calibrating Rotary Slide Adjust Systems, Or death

Page 35

transducer is used) must now be set. This value is listed on the transducer model plate. Press the “CONTINUE SLIDE CAL.” softkey to continue the calibration process or “EXIT” to return to slide configuration.

f)Finally, the “Calibration Point” must be set. The slide should be taken to bottom dead center (180 degrees) and the shut height should be measured. Without moving the slide that measurement should be entered here. This tells the system what the current shut height is. Press the “CONTINUE SLIDE CAL.” softkey.

g)The slide system should now be calibrated. Check for proper operation by running the slide up near the top of the adjustment range and checking the slide position reported. Note that linear transducers are repeatable but not absolutely accurate. This means the reported slide position may differ from the measured position by as much as .030". Repeat this process with the slide near the bottom of the adjustment range.

WARNING: After calibration always check for proper operation of the slide adjust system as wiring or transducer faults could cause an invalid calibration. Bad measurements could result in damage to the machine and tooling, and can cause injury or death.

Section 4.2.2.2 Calibrating Rotary Slide Adjust Systems

After setting the parameters in the previous section, the rotary slide system must be calibrated before it can be used.

IMPORTANT! Configuring/calibrating the slide adjust module should only be done with no dies installed in the press and, for presses equipped with slide counterbalance systems, should proceed only after the counterbalance is properly adjusted to offset the weight of the slide. If counterbalance pressure is too low, bearing clearances will cause shut height measurements made during calibration to be too small.

WARNING!

Since the slide adjust configuration procedure requires measurement of

 

the space between the press slide and bed or bolster, this procedure must

 

be performed with no dies or tooling in the press to prevent the possibility

 

of a point of operation or pinch point injury to personnel making the

 

measurement. Failure to heed this warning may result in serious injury

 

or death.

To calibrate a rotary slide adjust system:

a) Make sure the upper and lower limit settings have been set correctly in the slide configuration

April 17, 2000 Man ual Versio n 1.0

4.11

Image 35
Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Cushion Control Section IntroductionCounterbalance Control Hydraulic Overload Control Shut Height Control2 Text Entry Parameter Entry and Access Control1 Numeric Entries April 17, 2000 Man ual Versio n 2 Key or Password Mode Access Control1 Key Only Mode 6.1 RUN/PROG Key Switch Operation 3 Password Only Mode4 Key and Password Mode 6 Access Control OperationExample Password Entry Sequence 6.2 Password System OperationApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Valve Systems Type B Valve ConfigurationCounterbalance Control Installation Type C Valve ConfigurationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 2 Counterbalance Air Valve System Mounting 3 Counterbalance System WiringCushion System Installation 2 Cushion Air Valve System Mounting 3 Cushion System Wiring1 Cushion Pressure Transducer Mounting 1 Rotary Transducer Mounting Hydraulic Overload System InstallationSlide Adjust System Installation 3 Linear Transducer Mounting 2 Rotary Slide Adjust Wiring4 Linear Transducer Slide Adjust Wiring Setting up the OmniLink 5000 for the Auto-Setup Module ConfigurationExample Air Configuration Screen Configuring the Auto-Setup boardAir Pressure HelpAir Slot Hardware DetectedDisplay Weight As Regulator settingMax. Die Weight Min. Die WeightMax. Trip Point Max. Cushion ForceMin. Cushion Force Display Force AsValve Type Fault TimeTolerance Transducer Types2 Configuring Slide Adjust Modules Shut Height Units Slide SlotShutheight Pulse Time Upper LimitLower Limit Pulse DistanceSerious injury or death 2.1 Calibrating Linear Slide Adjust SystemsLock Time Or death 2.2 Calibrating Rotary Slide Adjust SystemsResolver Turns System may fail to calibrateApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Actual Position Slide Adjust OperationSetpoint MAN manual Fault1 Slide On, Manual, and Off Settings StatusApril 17, 2000 Man ual Versio n Pressure Set 4 Slide Fault and StatusDie Weight Set 3 Manual Slide Movement2 Pressure and Force Setpoints 1 Air System On, Manual, and Off SettingsPress Trip Set Actual PressureJob Storage and Recall Issues 3 Air System Fault and StatusApril 17, 2000 Man ual Versio n Main Module Messages Diagnostics Fault and Status MessagesMax. Press. Exceeded Pressure Switch LowUnable to Fill Unable to DumpSlide Adjust Fault Messages Slide Adjust Status Messages Moving Up Auto-AdjustingWaiting S/A Switch Min Position ReachedSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Figure B.1 Typical Counterbalance Wiring Diagram Appendix B Typical Wiring DiagramsFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Figure C.1 Logic Module Firmware Chip Locations Appendix C Installation Of OmniLink 5000 FirmwareApril 17, 2000 Man ual Versio n Must be done even if a LOX valve is opened in since Section D.2 Valve Type a Lockout ProcedurePower is on Section D.4 Valve Type C Lockout Procedure Section D.3 Valve Type B Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.3 5000-10C Rotary Shut Height Control Board Section F.2 5000-10B Linear Shut Height Control Board

5000 specifications

SMC Networks 5000 is a robust and versatile networking solution designed to meet the demands of modern digital infrastructures. This device is a part of SMC Networks' extensive product lineup, which caters to both enterprise and small to medium-sized businesses. The SMC 5000 stands out due to its high performance, reliability, and advanced feature set.

One of the key features of the SMC Networks 5000 is its high-speed connectivity. It supports multiple Gigabit Ethernet ports, allowing for fast data transfer and seamless connectivity. This makes it ideal for environments where bandwidth is critical, such as in data centers, large office environments, and educational institutions. The device also includes advanced traffic management capabilities, ensuring efficient data flow and minimizing latency.

Another impressive characteristic of the SMC 5000 is its scalability. As organizations grow and their networking needs evolve, the SMC 5000 can adapt accordingly. It supports a modular design, allowing users to add or remove components based on their specific requirements. This flexibility enables businesses to optimize their network setup without the need for a complete overhaul.

Security is a top priority for SMC Networks, and the 5000 model incorporates advanced security features to protect sensitive data. With built-in firewalls, virtual private network (VPN) support, and robust encryption protocols, the device ensures that unauthorized access is prevented. This is particularly crucial in today’s digital landscape, where cyber threats are increasingly sophisticated.

In terms of management and monitoring, the SMC 5000 offers a user-friendly interface that simplifies network administration. Administrators can easily configure settings, monitor performance metrics, and troubleshoot issues through a centralized dashboard. This streamlines network management tasks and enhances overall efficiency.

The SMC Networks 5000 is also compatible with various networking technologies, including VLAN (Virtual Local Area Network) support, QoS (Quality of Service) features, and IPv6 readiness. These technologies contribute to a more efficient network setup and pave the way for future-proofing as networking standards evolve.

Overall, the SMC Networks 5000 is a reliable and powerful networking solution that provides the performance, security, and scalability necessary for today's demanding network environments. Its combination of advanced features and user-friendly management options makes it an excellent choice for businesses looking to enhance their networking infrastructure. With SMC Networks 5000, organizations can ensure seamless connectivity while effectively managing their growing digital demands.