SMC Networks 5000 manual Press Trip Set, Actual Pressure, Air System On, Manual, and Off Settings

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setpoint for a previously stored job when that job setup is recalled from memory

 

and the air system is “ON”. This number can be set in pounds, kilograms, tons,

 

or metric tons depending on the configuration as detailed in section 4.2.1.

Press Trip Set

For hydraulic overloads only, the desired trip point to be set by the air system.

 

This number may be changed by manual operator entry when the operator has

 

access via key or user code depending on the configuration of the system as

 

detailed in section 2. It will also be changed to the required trip point for a

 

previously stored job when that job setup is recalled from memory and the air

 

system is “ON”. This number can be set in pounds, kilograms, tons, or metric

 

tons depending on the configuration as detailed in section 4.2.1.

Actual Pressure

The actual air pressure of the air system in psi as measured by a pressure

 

transducer that is an input to the system.

Fault

If the air system detects an error it will be reported on this line. A fault occurs

 

when a hardware or firmware problem is diagnosed by the system. See section 6

 

for a list of fault messages and their meanings.

Status

The current status of the air system. Status messages indicate what the system is

 

doing in the normal course of its operation. See section 6 for a list of status

 

messages and their meanings.

Section 5.2.1 Air System On, Manual, and Off Settings

An air system can be set in the configuration menu to modes of “ON”, “MAN” (manual), or “OFF”. The operator can not change this mode setting in the operation screen but the setting is reported on the top line after the air system name for operator information. The ON setting is the normal setting for each air system.

The mode setting affects the air system in the following ways:

“ON”Jobs that are recalled from memory will automatically take the air system to the pressure stored in the job.

“MAN” (manual) The air pressure will not automatically change when a job is recalled. The pressure or force setpoint can still be changed by manually entering a desired pressure setpoint.

“OFF”The air pressure will not automatically change when a job is recalled. The OmniLink 5000 will not control the air pressure in any way. For units equipped with an integrated valve with manual fallback, the manual side will be engaged and pressure can be adjusted through a manual regulator.

Section 5.2.2 Pressure and Force Setpoints

April 17, 2000 Man ual Versio n 1.0

5.7

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Section Introduction Counterbalance ControlCushion Control Hydraulic Overload Control Shut Height ControlParameter Entry and Access Control 1 Numeric Entries2 Text Entry April 17, 2000 Man ual Versio n Access Control 1 Key Only Mode2 Key or Password Mode 4 Key and Password Mode 3 Password Only Mode6 Access Control Operation 6.1 RUN/PROG Key Switch OperationExample Password Entry Sequence 6.2 Password System OperationApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Valve Systems Type B Valve ConfigurationCounterbalance Control Installation Type C Valve ConfigurationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 3 Counterbalance System Wiring Cushion System Installation2 Counterbalance Air Valve System Mounting 3 Cushion System Wiring 1 Cushion Pressure Transducer Mounting2 Cushion Air Valve System Mounting Hydraulic Overload System Installation Slide Adjust System Installation1 Rotary Transducer Mounting 3 Linear Transducer Mounting 2 Rotary Slide Adjust Wiring4 Linear Transducer Slide Adjust Wiring Setting up the OmniLink 5000 for the Auto-Setup Module ConfigurationExample Air Configuration Screen Configuring the Auto-Setup boardAir Slot HelpHardware Detected Air PressureMax. Die Weight Regulator settingMin. Die Weight Display Weight AsMin. Cushion Force Max. Cushion ForceDisplay Force As Max. Trip PointTolerance Fault TimeTransducer Types Valve Type2 Configuring Slide Adjust Modules Slide Slot ShutheightShut Height Units Lower Limit Upper LimitPulse Distance Pulse Time2.1 Calibrating Linear Slide Adjust Systems Lock TimeSerious injury or death Or death 2.2 Calibrating Rotary Slide Adjust SystemsResolver Turns System may fail to calibrateApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Slide Adjust Operation SetpointActual Position 1 Slide On, Manual, and Off Settings FaultStatus MAN manualApril 17, 2000 Man ual Versio n Die Weight Set 4 Slide Fault and Status3 Manual Slide Movement Pressure SetPress Trip Set 1 Air System On, Manual, and Off SettingsActual Pressure 2 Pressure and Force SetpointsJob Storage and Recall Issues 3 Air System Fault and StatusApril 17, 2000 Man ual Versio n Main Module Messages Diagnostics Fault and Status MessagesUnable to Fill Pressure Switch LowUnable to Dump Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Waiting S/A Switch Auto-AdjustingMin Position Reached Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Figure B.1 Typical Counterbalance Wiring Diagram Appendix B Typical Wiring DiagramsFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Figure C.1 Logic Module Firmware Chip Locations Appendix C Installation Of OmniLink 5000 FirmwareApril 17, 2000 Man ual Versio n Section D.2 Valve Type a Lockout Procedure Power is onMust be done even if a LOX valve is opened in since Section D.4 Valve Type C Lockout Procedure Section D.3 Valve Type B Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.3 5000-10C Rotary Shut Height Control Board Section F.2 5000-10B Linear Shut Height Control Board

5000 specifications

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