SMC Networks 5000 manual April 17, 2000 Man ual Versio n

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The pressure transducer installed on the system is a Setra model C206 that has a pressure range of 0 to 250 psi and an output of 4 to 20 ma.

An SMC ITV2050-31T2S4 servo-valve will be used to control the pressure. This valve is 0-130 psi with a 0-10V input.

Now we go to the “Auto Sets” screen and with the RUN/PROG switch in PROG hit the “CONFIGURE” softkey. After typing the configuration code, we press the “CONFIGURE AIR” softkey.

Since the hydraulic overload is wired in at “AS7", if the slot reported on the screen in not already “AS7", we hit the “NEXT AIR SLOT” softkey until it is. The hardware detected should be “0 - 10 Volt Out”.

The first thing we must configure is the “Name” of the system. The cursor should already be on the “Name” line so we check to see if the name is already “Hydraulic Overload". If not, the “CHANGE NAME” softkey allows us to cycle through the systems.

Using the arrow keys, we move the cursor to the “Transducer Type” line. Looking at table 4.1, we see that the transducer type for any model pressure transducer with a 250 psi pressure range and a 4 to 20 ma output is “Type 3". We hit the “CHANGE TYPE” softkey select Type 3 from the list that appears. When the proper type is selected, the “Air Pressure” line should change to read the pressure currently in the hydraulic overload system.

Next we use the arrow keys to move the editing cursor to the “Maximum Pressure” line. From the information we already gathered, we enter 80 psi.

Going to the “Minimum Pressure” line, we enter 20 psi.

“Max. Trip Point” should be the tonnage trip point at the Max Pressure (80 psi in this case) so we enter 400 tons. Note that units to the right of the number are also an editable parameter. When the editing cursor is placed on the Max Trip Point units, we can press the “CHANGE UNIT” softkey to get a list of supported units. The units can be pounds, kilograms, tons, or metric tons. A hydraulic overload will typically use tons and that is what we select. Note that the units for minimum and maximum trip point will always be the same, but will not necessarily be the same as the “Display Trip As” units. This allows us to enter the minimum and maximum trip points in whatever units the name plate uses, but operate the press in a different set of units.

“Min. Trip Point” should be the tonnage trip point at the Min Pressure ( 20 psi in this case) so we enter 100 tons.

The “Display Trip As” units we set to tons.

The “Fault Time” we leave at 20 seconds.

The “Valve Type” is set to “6". This value comes from table 4.2 for the type of servo valve we have.

The “Tolerance” is left at the default 2 psi.

April 17, 2000 Man ual Versio n 1.0

A.4

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Cushion Control Section IntroductionCounterbalance Control Shut Height Control Hydraulic Overload Control2 Text Entry Parameter Entry and Access Control1 Numeric Entries April 17, 2000 Man ual Versio n 2 Key or Password Mode Access Control1 Key Only Mode 3 Password Only Mode 4 Key and Password Mode6 Access Control Operation 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 2 Counterbalance Air Valve System Mounting 3 Counterbalance System WiringCushion System Installation 2 Cushion Air Valve System Mounting 3 Cushion System Wiring1 Cushion Pressure Transducer Mounting 1 Rotary Transducer Mounting Hydraulic Overload System InstallationSlide Adjust System Installation 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHelp Air SlotHardware Detected Air PressureRegulator setting Max. Die WeightMin. Die Weight Display Weight AsMax. Cushion Force Min. Cushion ForceDisplay Force As Max. Trip PointFault Time ToleranceTransducer Types Valve Type2 Configuring Slide Adjust Modules Shut Height Units Slide SlotShutheight Upper Limit Lower LimitPulse Distance Pulse TimeSerious injury or death 2.1 Calibrating Linear Slide Adjust SystemsLock Time 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Actual Position Slide Adjust OperationSetpoint Fault 1 Slide On, Manual, and Off SettingsStatus MAN manualApril 17, 2000 Man ual Versio n 4 Slide Fault and Status Die Weight Set3 Manual Slide Movement Pressure Set1 Air System On, Manual, and Off Settings Press Trip SetActual Pressure 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall IssuesApril 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesPressure Switch Low Unable to FillUnable to Dump Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Auto-Adjusting Waiting S/A SwitchMin Position Reached Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Must be done even if a LOX valve is opened in since Section D.2 Valve Type a Lockout ProcedurePower is on Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board

5000 specifications

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