SMC Networks 5000 manual Upper Limit, Lower Limit, Pulse Distance, Pulse Time

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Upper Limit

This value is an electronic upper limit for the slide adjust system that acts as a

 

backup for the mechanical up limit switch. The automatic shut height system will

 

not adjust the shut height above this value, which should be set just below where

 

the mechanical up limit switch open up.

Lower Limit

This value is an electronic lower limit for the slide adjust system that acts as a

 

backup for the mechanical down limit switch. The automatic shut height system

 

will not adjust the shut height below this value, which should be set just above

 

where the mechanical down limit switch opens up.

Tolerance

This value determines how far off the slide can be from the slide setpoint and still

 

be considered “In Position”. Recommended initial value is .004" (.10mm).

 

While the automatic slide adjust system will normally make its initial adjustment

 

to within .001" (.02mm) of the selected setpoint value, the impact created by the

 

stamping operation may cause the shut height to change slightly as clearances in

 

gears and threads of the slide adjustment mechanism shift. If the design or

 

condition of the press causes the shut height to change by more than the tolerance

 

(measured at the top of the stroke) after stamping begins, the tolerance must be set

 

to a higher value. It may also be possible to set this value lower on some presses.

Pulse Distance

The automatic slide adjust is always accomplished by going above the desired

 

shut height setpoint value and descending to the setpoint value. The pulse

 

distance value must be set to cause the slide adjust system to make a preliminary

 

stop slightly above the desired setpoint. The system will then incrementally

 

“pulse” the slide adjust motor to achieve the desired slide setpoint position. The

 

pulse distance value must be set by trial and error. A good starting point is .010"

 

(.25mm). This value would turn off the slide adjust motor .010" (.25mm) above

 

any setpoint entered before the pulse sequence would begin. The final stopping

 

point will be less than .010" (.25mm) above the setpoint value, and may end up

 

below the desired setpoint since electrical reaction times and mechanical inertia

 

will cause the slide to travel slightly further after the signal to stop is given. The

 

pulse distance selected is too large if the system has to pulse more than a few

 

times to get into final position after the preliminary stop, and should be decreased.

 

The pulse distance selected is too small if the system overshoots the desired slide

 

setpoint position, and should be increased. No pulses will occur if this happens

 

because the shut height will already be below the intended setpoint.

Pulse Time

The system pulses the slide adjust motor starter when it gets close to where it

 

wants to go in order to do fine positioning, i.e., after making the preliminary stop

 

determined by the pulse distance. The pulse time must be set by trial and error. A

 

good starting value for this parameter is .03 sec. If the system cannot pulse into

 

position during an auto adjust sequence, then this value should be increased. A

 

pulse time that produces an average change of about a half a thousandth of an inch

 

in shutheight for each pulse is desirable. Too long a pulse time will result in

 

overshooting the setpoint limit by an unacceptable amount. Reduce the pulse time

 

if significant overshoot occurs.

April 17, 2000 Man ual Versio n 1.0

4.9

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Section Introduction Counterbalance ControlCushion Control Hydraulic Overload Control Shut Height ControlParameter Entry and Access Control 1 Numeric Entries2 Text Entry April 17, 2000 Man ual Versio n Access Control 1 Key Only Mode2 Key or Password Mode 4 Key and Password Mode 3 Password Only Mode6 Access Control Operation 6.1 RUN/PROG Key Switch OperationExample Password Entry Sequence 6.2 Password System OperationApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Valve Systems Type B Valve ConfigurationCounterbalance Control Installation Type C Valve ConfigurationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 3 Counterbalance System Wiring Cushion System Installation2 Counterbalance Air Valve System Mounting 3 Cushion System Wiring 1 Cushion Pressure Transducer Mounting2 Cushion Air Valve System Mounting Hydraulic Overload System Installation Slide Adjust System Installation1 Rotary Transducer Mounting 3 Linear Transducer Mounting 2 Rotary Slide Adjust Wiring4 Linear Transducer Slide Adjust Wiring Setting up the OmniLink 5000 for the Auto-Setup Module ConfigurationExample Air Configuration Screen Configuring the Auto-Setup boardAir Slot HelpHardware Detected Air PressureMax. Die Weight Regulator settingMin. Die Weight Display Weight AsMin. Cushion Force Max. Cushion ForceDisplay Force As Max. Trip PointTolerance Fault TimeTransducer Types Valve Type2 Configuring Slide Adjust Modules Slide Slot ShutheightShut Height Units Lower Limit Upper LimitPulse Distance Pulse Time2.1 Calibrating Linear Slide Adjust Systems Lock TimeSerious injury or death Or death 2.2 Calibrating Rotary Slide Adjust SystemsResolver Turns System may fail to calibrateApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Slide Adjust Operation SetpointActual Position 1 Slide On, Manual, and Off Settings FaultStatus MAN manualApril 17, 2000 Man ual Versio n Die Weight Set 4 Slide Fault and Status3 Manual Slide Movement Pressure SetPress Trip Set 1 Air System On, Manual, and Off SettingsActual Pressure 2 Pressure and Force SetpointsJob Storage and Recall Issues 3 Air System Fault and StatusApril 17, 2000 Man ual Versio n Main Module Messages Diagnostics Fault and Status MessagesUnable to Fill Pressure Switch LowUnable to Dump Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Waiting S/A Switch Auto-AdjustingMin Position Reached Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Figure B.1 Typical Counterbalance Wiring Diagram Appendix B Typical Wiring DiagramsFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Figure C.1 Logic Module Firmware Chip Locations Appendix C Installation Of OmniLink 5000 FirmwareApril 17, 2000 Man ual Versio n Section D.2 Valve Type a Lockout Procedure Power is onMust be done even if a LOX valve is opened in since Section D.4 Valve Type C Lockout Procedure Section D.3 Valve Type B Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.3 5000-10C Rotary Shut Height Control Board Section F.2 5000-10B Linear Shut Height Control Board

5000 specifications

SMC Networks 5000 is a robust and versatile networking solution designed to meet the demands of modern digital infrastructures. This device is a part of SMC Networks' extensive product lineup, which caters to both enterprise and small to medium-sized businesses. The SMC 5000 stands out due to its high performance, reliability, and advanced feature set.

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