SMC Networks 5000 manual April 17, 2000 Man ual Versio n

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Before calibrating the slide, we MUST make sure the slide is properly counterbalanced, if a counterbalance is used on our press. If the slide is not properly counterbalanced, the slide calibration will be flawed because clearances will not be taken up by the counterbalance.

Now we press the “CALIBRATE SLIDE” softkey to perform the actual slide calibration as described in section 4.2.2.2. We need to know the resolver turns (100) for calibration.

After calibration, the “Present Position” field in the slide configuration screen should display the number we just entered for the lower calibration point. In this example, assume we had entered 14.074 inches for our lower calibration point.

Now we take the press back to the top of the stroke. With the slide adjust switch on, “JOG UP” and “JOG DOWN” softkeys should be displayed in the slide configuration screen.

Using the jog keys, we raise the slide to verify that the upper mechanical limit switch works correctly. Be very careful as the slide approaches the true maximum shut height (16.000 inches in this example) as the upper limit switch may be inoperative or misadjusted. Replace or adjust the limit switch as necessary.

In the same way, we verify that the lower mechanical limit switch works correctly. Again for emphasis, be very careful as the slide approaches the true minimum shut height (12.500 inches in this example) as the lower limit switch may be inoperative or misadjusted. Replace or adjust the limit switch as necessary.

If desired, the “Upper Limit” and “Lower Limit” can be set to be more restrictive than the actual minimum and maximum shut heights. For rotary transducers, the upper and lower limits should never be set outside the actual minimum and maximum shut heights.

Next we go to the “Mode” line of the system and turn it “ON” by cycling through the choices with the “CHANGE MODE” softkey.

The last thing we must do is verify that the “Pulse Distance” and “Pulse Time” settings work for our press. These settings affect how automatic adjustment works. We hit “Exit” twice to return to the “Auto Sets” screen and hit the “RESET ERROR” softkey, if necessary, to clear errors in the slide adjust system. The slide setpoint should also be set to some reasonable value. In this example, the slide should still be at our calibration point of 14.074 inches. We set the slide setpoint to 14.000 inches.

After clearing errors, if present, we go back to the slide configuration screen. With the slide adjust switch on, we should see “JOG UP”, JOG DOWN”, and “AUTO ADJUST” softkeys. Again we check to make sure the slide is properly counterbalanced. If it is not then the following tests will be meaningless. An under or over counterbalanced slide will not move the same way that a properly counterbalanced slide will.

For fine adjustment purposes, a momentary push of the “JOG UP” or “JOG DOWN” key will “pulse” the slide motor starter for “Pulse Time” seconds. We hit a jog key to see how far the slide moves with one pulse. Ideally, it should take around 2 pulses to move .001 inch. We hit the “JOG DOWN” key and find that it takes 5 pulses to move the slide .001 inch - too many. We change the “Pulse Time” value to

April 17, 2000 Man ual Versio n 1.0

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Section Introduction Counterbalance ControlCushion Control Shut Height Control Hydraulic Overload ControlParameter Entry and Access Control 1 Numeric Entries2 Text Entry April 17, 2000 Man ual Versio n Access Control 1 Key Only Mode2 Key or Password Mode 3 Password Only Mode 4 Key and Password Mode6 Access Control Operation 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 3 Counterbalance System Wiring Cushion System Installation2 Counterbalance Air Valve System Mounting 3 Cushion System Wiring 1 Cushion Pressure Transducer Mounting2 Cushion Air Valve System Mounting Hydraulic Overload System Installation Slide Adjust System Installation1 Rotary Transducer Mounting 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHelp Air SlotHardware Detected Air PressureRegulator setting Max. Die WeightMin. Die Weight Display Weight AsMax. Cushion Force Min. Cushion ForceDisplay Force As Max. Trip PointFault Time ToleranceTransducer Types Valve Type2 Configuring Slide Adjust Modules Slide Slot ShutheightShut Height Units Upper Limit Lower LimitPulse Distance Pulse Time2.1 Calibrating Linear Slide Adjust Systems Lock TimeSerious injury or death 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Slide Adjust Operation SetpointActual Position Fault 1 Slide On, Manual, and Off SettingsStatus MAN manualApril 17, 2000 Man ual Versio n 4 Slide Fault and Status Die Weight Set3 Manual Slide Movement Pressure Set1 Air System On, Manual, and Off Settings Press Trip SetActual Pressure 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall IssuesApril 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesPressure Switch Low Unable to FillUnable to Dump Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Auto-Adjusting Waiting S/A SwitchMin Position Reached Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Section D.2 Valve Type a Lockout Procedure Power is onMust be done even if a LOX valve is opened in since Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board

5000 specifications

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