SMC Networks 5000 manual Slide Adjust Status Messages

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a hardware failure of the relay.

Lock Relay Shorted

The “Lock” solid state relay on the slide adjust module failed shorted.

 

Indicates a hardware failure of the relay.

Transducer Fail

For linear slide systems, indicates that the linear transducer is not sending

 

information to the slide adjust module. This may be a cable problem,

 

unplugged connector, failed power supply, failed transducer, or option board

 

(5000-10B) problem.

 

For rotary slide systems, indicates that the fine resolver is not being read

 

correctly. This could be a cable problem, unplugged connector, failed

 

transducer, or option board (5000-10C) problem.

Coarse Resolver Fail

The coarse resolver on a rotary system could not be read correctly. This could

 

be a cable problem, unplugged connector, failed resolver, or option board

 

(5000-10C) problem.

Res. Moved in Check

The fine resolver moved while the coarse resolver was being read. Indicates

 

the resolver may be mounted too loosely or that the slide adjust motor brake is

 

not holding.

Resolver Misaligned

The fine and coarse resolvers are no longer in proper alignment. Indicates that

 

one of the resolvers is loose (internally). The resolver may need to be checked

 

or replaced. The system will need to be recalibrated.

Res. Gearing Wrong

The resolver is geared too high or too low. Refer to section 3.6.1 for resolver

 

gearing requirements.

Bad Module

The unit did not sense a slide adjust module in the slot it was configured for.

 

Indicates that the card has become unplugged or that the card has failed.

Bad Config Data

The configuration data for this system was corrupted. The system must be

 

reconfigured.

Section 6.5 Slide Adjust “Status” Messages

In Position

The slide is within tolerance of the slide setpoint.

Up Limit Switch Open

The slide has hit the mechanical up limit switch and can go no higher.

Down Limit Sw. Open

The slide has hit the mechanical down limit switch and can go no lower.

Max Position Reached

The slide has gone as high as the max position programmed in the

 

configurations menu and will not be allowed to go higher.

April 17, 2000 Man ual Versio n 1.0

6.4

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Section Introduction Counterbalance ControlCushion Control Hydraulic Overload Control Shut Height ControlParameter Entry and Access Control 1 Numeric Entries2 Text Entry April 17, 2000 Man ual Versio n Access Control 1 Key Only Mode2 Key or Password Mode 6.1 RUN/PROG Key Switch Operation 3 Password Only Mode4 Key and Password Mode 6 Access Control OperationExample Password Entry Sequence 6.2 Password System OperationApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Valve Systems Type B Valve ConfigurationCounterbalance Control Installation Type C Valve ConfigurationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 3 Counterbalance System Wiring Cushion System Installation2 Counterbalance Air Valve System Mounting 3 Cushion System Wiring 1 Cushion Pressure Transducer Mounting2 Cushion Air Valve System Mounting Hydraulic Overload System Installation Slide Adjust System Installation1 Rotary Transducer Mounting 3 Linear Transducer Mounting 2 Rotary Slide Adjust Wiring4 Linear Transducer Slide Adjust Wiring Setting up the OmniLink 5000 for the Auto-Setup Module ConfigurationExample Air Configuration Screen Configuring the Auto-Setup boardAir Pressure HelpAir Slot Hardware DetectedDisplay Weight As Regulator settingMax. Die Weight Min. Die WeightMax. Trip Point Max. Cushion ForceMin. Cushion Force Display Force AsValve Type Fault TimeTolerance Transducer Types2 Configuring Slide Adjust Modules Slide Slot ShutheightShut Height Units Pulse Time Upper LimitLower Limit Pulse Distance2.1 Calibrating Linear Slide Adjust Systems Lock TimeSerious injury or death Or death 2.2 Calibrating Rotary Slide Adjust SystemsResolver Turns System may fail to calibrateApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Slide Adjust Operation SetpointActual Position MAN manual Fault1 Slide On, Manual, and Off Settings StatusApril 17, 2000 Man ual Versio n Pressure Set 4 Slide Fault and StatusDie Weight Set 3 Manual Slide Movement2 Pressure and Force Setpoints 1 Air System On, Manual, and Off SettingsPress Trip Set Actual PressureJob Storage and Recall Issues 3 Air System Fault and StatusApril 17, 2000 Man ual Versio n Main Module Messages Diagnostics Fault and Status MessagesMax. Press. Exceeded Pressure Switch LowUnable to Fill Unable to DumpSlide Adjust Fault Messages Slide Adjust Status Messages Moving Up Auto-AdjustingWaiting S/A Switch Min Position ReachedSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Figure B.1 Typical Counterbalance Wiring Diagram Appendix B Typical Wiring DiagramsFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Figure C.1 Logic Module Firmware Chip Locations Appendix C Installation Of OmniLink 5000 FirmwareApril 17, 2000 Man ual Versio n Section D.2 Valve Type a Lockout Procedure Power is onMust be done even if a LOX valve is opened in since Section D.4 Valve Type C Lockout Procedure Section D.3 Valve Type B Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.3 5000-10C Rotary Shut Height Control Board Section F.2 5000-10B Linear Shut Height Control Board

5000 specifications

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