SMC Networks 5000 Manual Slide Movement, Slide Fault and Status, Pressure Set, Die Weight Set

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Section 5.1.3 Manual Slide Movement

As noted in the section explaining the softkeys in the slide screen, the slide may be manually moved by pressing the “JOG UP” and “JOG DN” softkeys. Note that the jog keys will only appear when the editing cursor is on a slide adjust setpoint. These keys will work regardless of whether the slide system is on, off, or in manual mode. Note, however, that these keys will not override the mechanical up and down limit switches in the slide. In addition, these keys will not allow movement beyond the electronic limits entered in the configuration screen for the slide unless the slide system is “OFF”.

Section 5.1.4 Slide Fault and Status

The last fault and current status of the slide system are displayed for diagnostic and informational purposes. Under normal conditions “Fault” should be “None”. If there is a problem with the slide system, it will be reported here. “Status” gives the current state of the system such as “In Position”, Slide Low”, “Moving Up” etc. For the most part these messages will be self explanatory. See section 6 for a complete list of fault and status messages with explanations.

Section 5.2 Air System (Counterbalance, Cushion, and Hydraulic Overload) Operation

Counterbalances, cushions, and hydraulic overloads (at least the overloads the ASM supports) are all controlled by air pressure and as such are grouped as “air systems”. Each configured air system has its own “box” on the screen (see Figure 5.1). The title of the box has the air system name and the mode the system is in (ON, OFF, or MANUAL). This box contains:

Pressure Set

The desired pressure of the air system in psi. This number may be changed by

 

manual operator entry when the operator has access via key or user code

 

depending on the configuration of the system as detailed in section 2. It may also

 

be automatically changed to the required pressure setpoint for a previously stored

 

job when that job setup is recalled from memory and the air system is “ON”.

Die Weight Set

For counterbalances only, the desired die weight to be counterbalanced by the air

 

system. This number may be changed by manual operator entry when the

 

operator has access via key or user code depending on the configuration of the

 

system as detailed in section 2. It will also be changed to the required die weight

 

setpoint for a previously stored job when that job setup is recalled from memory

 

and the air system is “ON”. This number can be set in pounds, kilograms, tons,

 

or metric tons depending on the configuration as detailed in section 4.2.1.

Cush Force Set

For cushions only, the desired cushion force to be generated by the air system.

 

This number may be changed by manual operator entry when the operator has

 

access via key or user code depending on the configuration of the system as

 

detailed in section 2. It will also be changed to the required cushion force

April 17, 2000 Man ual Versio n 1.0

5.6

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Cushion Control Section IntroductionCounterbalance Control Shut Height Control Hydraulic Overload Control2 Text Entry Parameter Entry and Access Control1 Numeric Entries April 17, 2000 Man ual Versio n 2 Key or Password Mode Access Control1 Key Only Mode 3 Password Only Mode 4 Key and Password Mode6 Access Control Operation 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 2 Counterbalance Air Valve System Mounting 3 Counterbalance System WiringCushion System Installation 2 Cushion Air Valve System Mounting 3 Cushion System Wiring1 Cushion Pressure Transducer Mounting 1 Rotary Transducer Mounting Hydraulic Overload System InstallationSlide Adjust System Installation 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHelp Air SlotHardware Detected Air PressureRegulator setting Max. Die WeightMin. Die Weight Display Weight AsMax. Cushion Force Min. Cushion ForceDisplay Force As Max. Trip PointFault Time ToleranceTransducer Types Valve Type2 Configuring Slide Adjust Modules Shut Height Units Slide SlotShutheight Upper Limit Lower LimitPulse Distance Pulse TimeSerious injury or death 2.1 Calibrating Linear Slide Adjust SystemsLock Time 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Actual Position Slide Adjust OperationSetpoint Fault 1 Slide On, Manual, and Off SettingsStatus MAN manualApril 17, 2000 Man ual Versio n 4 Slide Fault and Status Die Weight Set3 Manual Slide Movement Pressure Set1 Air System On, Manual, and Off Settings Press Trip SetActual Pressure 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall IssuesApril 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesPressure Switch Low Unable to FillUnable to Dump Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Auto-Adjusting Waiting S/A SwitchMin Position Reached Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Must be done even if a LOX valve is opened in since Section D.2 Valve Type a Lockout ProcedurePower is on Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board

5000 specifications

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