SMC Networks 5000 manual Section A.2 Example Cushion Configuration

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Note that units to the right of the number are also an editable parameter. When the editing cursor is placed on the Max Die Weight units, we can press the “CHANGE UNIT” softkey to get a list of supported units. The units can be pounds, kilograms, tons, or metric tons. We are using pounds. Note that the units for minimum and maximum die weight will always be the same, but will not necessarily be the same as the “Display Weight As” units. This allows us to enter the die weights in whatever units the name plate uses, but operate the press in a different set of units.

“Min. Die Weight” for a counterbalance should typically be 0. This represents no tooling on the upper die.

The “Display Weight As” units we set to pounds.

The “Fault Time” we leave at 20 seconds.

The “Tolerance” is left at the default 2 psi.

Finally, we go back to the “Mode” line and use the “CHANGE MODE” key to toggle the mode to “ON”. The “Auto Sets” operation screen can now be used to set the air pressure or die weight. See section 5.2 for operation details.

Section A.2 Example Cushion Configuration

This example assumes the cushion system has been wired to the option board at “AS2". First, some information needs to be gathered.

From the press manual or cushion information plate we find that the effective area of the cushion is 100 square inches and the maximum operating pressure is 90 psi. This means that the cushion will exert 100 pounds of force for every 1 psi of cushion pressure (100 square inches * 1 pound per square inch). We also found out from experimentation that is takes about 3 psi to initially move the cushion, and that the cushion just starts to fall at 2 psi. This tells us that approximately 2 psi is required to overcome the weight of the cushion piston and pressure plate.

The pressure transducer installed on the system is a Setra model C206 that has a pressure range of 0 to 250 psi and an output of 4 to 20 ma.

A type “B” integrated valve controls the pressure (see section 3.1 for a discussion of valve types).

Now we go to the “Auto Sets” screen and with the RUN/PROG switch in PROG hit the “CONFIGURE” softkey. After typing the configuration code, we press the “CONFIGURE AIR” softkey.

Since the cushion is wired in at “AS2", if the slot reported on the screen in not already “AS2", we hit the “NEXT AIR SLOT” softkey until it is. The hardware detected should be “Fill/Dump”.

The first thing we must configure is the “Name” of the system. The cursor should already be on the “Name” line so we check to see if the name is already “Cushion #1". If not, the “CHANGE NAME” softkey allows us to cycle through the systems.

April 17, 2000 Man ual Versio n 1.0

A.2

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Section Introduction Counterbalance ControlCushion Control Shut Height Control Hydraulic Overload ControlParameter Entry and Access Control 1 Numeric Entries2 Text Entry April 17, 2000 Man ual Versio n Access Control 1 Key Only Mode2 Key or Password Mode 6 Access Control Operation 3 Password Only Mode4 Key and Password Mode 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 3 Counterbalance System Wiring Cushion System Installation2 Counterbalance Air Valve System Mounting 3 Cushion System Wiring 1 Cushion Pressure Transducer Mounting2 Cushion Air Valve System Mounting Hydraulic Overload System Installation Slide Adjust System Installation1 Rotary Transducer Mounting 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHardware Detected HelpAir Slot Air PressureMin. Die Weight Regulator settingMax. Die Weight Display Weight AsDisplay Force As Max. Cushion ForceMin. Cushion Force Max. Trip PointTransducer Types Fault TimeTolerance Valve Type2 Configuring Slide Adjust Modules Slide Slot ShutheightShut Height Units Pulse Distance Upper LimitLower Limit Pulse Time2.1 Calibrating Linear Slide Adjust Systems Lock TimeSerious injury or death 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Slide Adjust Operation SetpointActual Position Status Fault1 Slide On, Manual, and Off Settings MAN manualApril 17, 2000 Man ual Versio n 3 Manual Slide Movement 4 Slide Fault and StatusDie Weight Set Pressure SetActual Pressure 1 Air System On, Manual, and Off SettingsPress Trip Set 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall IssuesApril 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesUnable to Dump Pressure Switch LowUnable to Fill Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Min Position Reached Auto-AdjustingWaiting S/A Switch Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Section D.2 Valve Type a Lockout Procedure Power is onMust be done even if a LOX valve is opened in since Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board

5000 specifications

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