SMC Networks 5000 Fault Time, Tolerance, Transducer Types, Valve Type, Servo-Valve Control Types

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choices are pounds (lbs), kilograms (Kgs), tons, and metric tons (Mtons). Note

 

that the display unit can be changed at any time and is independent of the units

 

used for minimum and maximum trip point. If a job was stored in tons, and this

 

unit is changed to pounds, the stored job will still be correct. For example, if 2

 

tons were stored for a job and the display unit is changed to pounds, when the job

 

is recalled it will be set to 4000 pounds.

Fault Time

If the pressure in a counterbalance, cushion, or hydraulic overload system goes

 

out of tolerance due to a leak or any other reason, a countdown starts. The control

 

will try to bring the pressure back into tolerance before the countdown expires. If

 

it can not correct the pressure, the press will be stopped. The fault time is the

 

countdown in seconds. Suggested value is 20 seconds.

Tolerance

This is the amount by which the system will allow the pressure to vary and still be

 

considered “good”. For instance if tolerance is 2, then a setting of 30 psi will be

 

considered “At Pressure” from 28 to 32 psi. Suggested setting is 2.

Transducer Type This value depends on the kind of pressure transducer used on the system. Table

4.1gives the transducer type number to use with various transducers. Contact Link for others. Note that the used pressure range is typically half the actual pressure range of the transducer. This allows the transducers to better survive pressure shocks that may occur in operation.

 

Table 4.1: Transducer Types

 

Manufacturer /

Transducer

Used

Output

Trans

Model

Pressure

Pressure

 

Type

 

Range

Range

 

 

Any / Any

0-250psi

0-125psi

4-20ma

3

Any / Any

0-200psi

0-100psi

4-20ma

4

Any / Any

0-300psi

0-150psi

4-20ma

5

Any / Any

0-400psi

0-200psi

4-20ma

6

Valve Type

This parameter only appears when a hydraulic overload is being configured.

 

For hydraulic overloads controlled with “0-10Volt Out” proportional voltage,

 

refer to table 4.2 for the proper control type based on the servo-valve used to

 

control the system.

Table 4.2: Servo-Valve Control Types

 

Manufacturer / Model

Pressure

Input

Control

 

Range

 

Type

Wilkerson ER1 Series

0-125psi

0-10V

4

April 17, 2000 Man ual Versio n 1.0

4.6

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Section Introduction Counterbalance ControlCushion Control Shut Height Control Hydraulic Overload ControlParameter Entry and Access Control 1 Numeric Entries2 Text Entry April 17, 2000 Man ual Versio n Access Control 1 Key Only Mode2 Key or Password Mode 6 Access Control Operation 3 Password Only Mode4 Key and Password Mode 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 3 Counterbalance System Wiring Cushion System Installation2 Counterbalance Air Valve System Mounting 3 Cushion System Wiring 1 Cushion Pressure Transducer Mounting2 Cushion Air Valve System Mounting Hydraulic Overload System Installation Slide Adjust System Installation1 Rotary Transducer Mounting 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHardware Detected HelpAir Slot Air PressureMin. Die Weight Regulator settingMax. Die Weight Display Weight AsDisplay Force As Max. Cushion ForceMin. Cushion Force Max. Trip PointTransducer Types Fault TimeTolerance Valve Type2 Configuring Slide Adjust Modules Slide Slot ShutheightShut Height Units Pulse Distance Upper LimitLower Limit Pulse Time2.1 Calibrating Linear Slide Adjust Systems Lock TimeSerious injury or death 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Slide Adjust Operation SetpointActual Position Status Fault1 Slide On, Manual, and Off Settings MAN manualApril 17, 2000 Man ual Versio n 3 Manual Slide Movement 4 Slide Fault and StatusDie Weight Set Pressure SetActual Pressure 1 Air System On, Manual, and Off SettingsPress Trip Set 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall IssuesApril 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesUnable to Dump Pressure Switch LowUnable to Fill Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Min Position Reached Auto-AdjustingWaiting S/A Switch Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Section D.2 Valve Type a Lockout Procedure Power is onMust be done even if a LOX valve is opened in since Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board

5000 specifications

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