SMC Networks
5000
manual
April 17, 2000 Man ual Versio n
Install
Password
Fault Time
Cushion System Wiring
Type B Valve Configuration
Job Storage and Recall Issues
Access Control Operation
Slide Adjust Operation
Regulator setting
Weight
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Contents
OmniLink
Table of Contents
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Iii
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Cushion Control
Section Introduction
Counterbalance Control
Hydraulic Overload Control
Shut Height Control
2 Text Entry
Parameter Entry and Access Control
1 Numeric Entries
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2 Key or Password Mode
Access Control
1 Key Only Mode
4 Key and Password Mode
3 Password Only Mode
6 Access Control Operation
6.1 RUN/PROG Key Switch Operation
Example Password Entry Sequence
6.2 Password System Operation
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Installation Auto-Setup Module Installation
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Valve Systems
Type B Valve Configuration
Counterbalance Control Installation
Type C Valve Configuration
Auto-Counterbalance with Type a Integrated Valve
1 Counterbalance Pressure Transducer Mounting
2 Counterbalance Air Valve System Mounting
3 Counterbalance System Wiring
Cushion System Installation
2 Cushion Air Valve System Mounting
3 Cushion System Wiring
1 Cushion Pressure Transducer Mounting
1 Rotary Transducer Mounting
Hydraulic Overload System Installation
Slide Adjust System Installation
3 Linear Transducer Mounting
2 Rotary Slide Adjust Wiring
4 Linear Transducer Slide Adjust Wiring
Setting up the OmniLink 5000 for the Auto-Setup Module
Configuration
Example Air Configuration Screen
Configuring the Auto-Setup board
Air Slot
Help
Hardware Detected
Air Pressure
Max. Die Weight
Regulator setting
Min. Die Weight
Display Weight As
Min. Cushion Force
Max. Cushion Force
Display Force As
Max. Trip Point
Tolerance
Fault Time
Transducer Types
Valve Type
2 Configuring Slide Adjust Modules
Shut Height Units
Slide Slot
Shutheight
Lower Limit
Upper Limit
Pulse Distance
Pulse Time
Serious injury or death
2.1 Calibrating Linear Slide Adjust Systems
Lock Time
Or death
2.2 Calibrating Rotary Slide Adjust Systems
Resolver Turns
System may fail to calibrate
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Section Operation
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Actual Position
Slide Adjust Operation
Setpoint
1 Slide On, Manual, and Off Settings
Fault
Status
MAN manual
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Die Weight Set
4 Slide Fault and Status
3 Manual Slide Movement
Pressure Set
Press Trip Set
1 Air System On, Manual, and Off Settings
Actual Pressure
2 Pressure and Force Setpoints
Job Storage and Recall Issues
3 Air System Fault and Status
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Main Module Messages
Diagnostics Fault and Status Messages
Unable to Fill
Pressure Switch Low
Unable to Dump
Max. Press. Exceeded
Slide Adjust Fault Messages
Slide Adjust Status Messages
Waiting S/A Switch
Auto-Adjusting
Min Position Reached
Moving Up
Section A.1 Example Counterbalance Configuration
Section A.2 Example Cushion Configuration
Section A.3 Example Hydraulic Overload Configuration
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Section A.4 Example Linear Slide Adjust Configuration
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Section A.5 Example Rotary Slide Adjust Configuration
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Figure B.1 Typical Counterbalance Wiring Diagram
Appendix B Typical Wiring Diagrams
Figure B.2 Typical Cushion Wiring Diagram
Figure B.3 Conceptual Dual Resolver Mounting
Figure B.4 Typical Amci Dual Resolver Wiring Diagram
Figure B.5 Typical Gemco Dual Resolver Wiring Diagram
Figure B.6 Conceptual Linear Transducer Mounting
Figure B.7 Typical Gemco Linear Transducer Wiring
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Figure B.11 Typical Slide Air Motor Solenoid Wiring
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Figure C.1 Logic Module Firmware Chip Locations
Appendix C Installation Of OmniLink 5000 Firmware
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Must be done even if a LOX valve is opened in since
Section D.2 Valve Type a Lockout Procedure
Power is on
Section D.4 Valve Type C Lockout Procedure
Section D.3 Valve Type B Lockout Procedure
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Section E.2 Shut height Calibration Sheets
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Section F.3 5000-10C Rotary Shut Height Control Board
Section F.2 5000-10B Linear Shut Height Control Board
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