SMC Networks 5000 Unable to Fill, Unable to Dump, Max. Press. Exceeded, Not at Min. Pressure

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Unable to Fill

The system was unable to make progress when trying to raise the air pressure.

 

This could be a bad connection to the fill valve, a failed fill valve, or no plant

 

air pressure. Probably the most common cause would be a bad air leak in the

 

system.

Unable to Dump

The system was unable to make progress when trying to lower the air

 

pressure. Probably a bad connection to the dump valve or a failed dump

 

valve.

Max. Press. Exceeded

The air pressure exceeded the maximum pressure programmed in the

 

configuration menu. Probably indicates a leaking fill valve or bad wiring

 

causing the fill valve to be on too long.

Not at Min. Pressure

The air pressure is not at the minimum pressure programmed in the

 

configuration menu.

A/D converter Fail

The A/D converter failed so no pressure readings can be made. Indicates a

 

hardware error on the base board.

Bad Config Data

The configuration data for this system was corrupted. The information in the

 

configuration menu for this system must be reentered.

Pressure Switch Low

There is a pressure switch on the input air supply to the air valves. If the input

 

air pressure is too low then the system could open the fill valve intending to

 

raise the pressure but instead vent some air back into the air supply. The

 

system will not fill as long as the pressure switch is low.

Section 6.3 Counterbalance, Cushion and Hydraulic Overload “Status” Messages

At Pressure

The air system is within tolerance of its target pressure.

Filling

The system is filling (raising the air pressure).

Dumping

The system is dumping (lowering the air pressure).

Air Pressure High

The air pressure in the system is too high.

Air Pressure Low

The air pressure in the system is too low.

System is Off

The system has been turned off in the configuration menu. The pressure will

 

still be displayed if the transducer is working properly. In addition, if the

 

system is equipped with a type “C” integrated valve (see section 3.1), the air

 

pressure may still be adjusted with the manual regulator.

System Vented

A pressure setpoint of 0 psi was entered for a cushion system. The dump

 

valve is left open in this condition.

April 17, 2000 Man ual Versio n 1.0

6.2

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Counterbalance Control Section IntroductionCushion Control Hydraulic Overload Control Shut Height Control1 Numeric Entries Parameter Entry and Access Control2 Text Entry April 17, 2000 Man ual Versio n 1 Key Only Mode Access Control2 Key or Password Mode 4 Key and Password Mode 3 Password Only Mode6 Access Control Operation 6.1 RUN/PROG Key Switch OperationExample Password Entry Sequence 6.2 Password System OperationApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Valve Systems Type B Valve ConfigurationCounterbalance Control Installation Type C Valve ConfigurationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting Cushion System Installation 3 Counterbalance System Wiring2 Counterbalance Air Valve System Mounting 1 Cushion Pressure Transducer Mounting 3 Cushion System Wiring2 Cushion Air Valve System Mounting Slide Adjust System Installation Hydraulic Overload System Installation1 Rotary Transducer Mounting 3 Linear Transducer Mounting 2 Rotary Slide Adjust Wiring4 Linear Transducer Slide Adjust Wiring Setting up the OmniLink 5000 for the Auto-Setup Module ConfigurationExample Air Configuration Screen Configuring the Auto-Setup boardAir Slot HelpHardware Detected Air PressureMax. Die Weight Regulator settingMin. Die Weight Display Weight AsMin. Cushion Force Max. Cushion ForceDisplay Force As Max. Trip PointTolerance Fault TimeTransducer Types Valve Type2 Configuring Slide Adjust Modules Shutheight Slide SlotShut Height Units Lower Limit Upper LimitPulse Distance Pulse TimeLock Time 2.1 Calibrating Linear Slide Adjust SystemsSerious injury or death Or death 2.2 Calibrating Rotary Slide Adjust SystemsResolver Turns System may fail to calibrateApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Setpoint Slide Adjust OperationActual Position 1 Slide On, Manual, and Off Settings FaultStatus MAN manualApril 17, 2000 Man ual Versio n Die Weight Set 4 Slide Fault and Status3 Manual Slide Movement Pressure SetPress Trip Set 1 Air System On, Manual, and Off SettingsActual Pressure 2 Pressure and Force SetpointsJob Storage and Recall Issues 3 Air System Fault and StatusApril 17, 2000 Man ual Versio n Main Module Messages Diagnostics Fault and Status MessagesUnable to Fill Pressure Switch LowUnable to Dump Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Waiting S/A Switch Auto-AdjustingMin Position Reached Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Figure B.1 Typical Counterbalance Wiring Diagram Appendix B Typical Wiring DiagramsFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Figure C.1 Logic Module Firmware Chip Locations Appendix C Installation Of OmniLink 5000 FirmwareApril 17, 2000 Man ual Versio n Power is on Section D.2 Valve Type a Lockout ProcedureMust be done even if a LOX valve is opened in since Section D.4 Valve Type C Lockout Procedure Section D.3 Valve Type B Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.3 5000-10C Rotary Shut Height Control Board Section F.2 5000-10B Linear Shut Height Control Board

5000 specifications

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