SMC Networks 5000 manual Min. Pressure, Regulator setting, Max. Die Weight, Min. Die Weight

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For cushions this should be the maximum operating pressure specified by the

 

cushion manufacturer.

 

For hydraulic overloads this value should be the pressure specified by the press

 

manufacturer for rated tonnage operation.

Min. Pressure

This value should be set to the minimum operating pressure at which you will

 

operate your counterbalance, cushion, or hydraulic overload.

 

For counterbalances, this value is the pressure that balances the slide with no

 

tooling and cannot be set below 5 psi. Obtain this value from the press

 

counterbalance table or press manual.

 

For cushion(s), the Min. Pressure should be set to at least the value that just barely

 

supports the weight of the cushion cylinder. This can be found by slowly

 

increasing the pressure to the cushion until it just starts to rise. Then back off the

 

pressure until it just starts to fall. The Min. Pressure should be set to at least the

 

average of the two pressures. The Type “B” and “C” valve systems may be used

 

to provide a minimum pressure through their manual regulator. This keeps the

 

cushion from falling due to air leakage when the control is powered off and

 

prevents cushion pins from falling through the lower die shoe and bolster.

 

NOTE! Cushions can always drift down when the plant air supply is off.

 

Also, If a type “B” valve is used, Min Pressure must be set above the manual

 

regulator setting.

 

For hydraulic overloads, the Min. Pressure should generally not be set to less than

 

25% of the Max. Pressure value.

Max. Die Weight

This parameter only appears when a counter balance is being configured.

 

This should be set at the die weight the counterbalance handles at its maximum

 

pressure. Obtain this value from the press counterbalance table or press manual.

 

Note that the units to the right of this parameter are also configurable. When the

 

editing cursor is placed on these units, softkey 1 will read “CHANGE UNIT”.

 

When pressed, pounds, kilograms, tons, or metric tons may be selected from a list.

 

Note that changing the unit here will also change the unit for Min. Die Weight.

Min. Die Weight

This parameter only appears when a counter balance is being configured.

 

Set this value to 0 die weight. (This represents no tooling on the upper slide at the

 

minimum counterbalance pressure). Note that the units to the right of this

 

parameter are also configurable. When the editing cursor is placed on these units,

 

softkey 1 will read “CHANGE UNIT”. When pressed, pounds, kilograms, tons,

 

or metric tons may be selected from a list. Note that changing the unit here will

 

also change the unit for Max. Die Weight.

Display Weight As

This parameter only appears when a counter balance is being configured.

 

Set this parameter to the units that die weight should be displayed in. The choices

April 17, 2000 Man ual Versio n 1.0

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Counterbalance Control Section IntroductionCushion Control Shut Height Control Hydraulic Overload Control1 Numeric Entries Parameter Entry and Access Control2 Text Entry April 17, 2000 Man ual Versio n 1 Key Only Mode Access Control2 Key or Password Mode 3 Password Only Mode 4 Key and Password Mode6 Access Control Operation 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting Cushion System Installation 3 Counterbalance System Wiring2 Counterbalance Air Valve System Mounting 1 Cushion Pressure Transducer Mounting 3 Cushion System Wiring2 Cushion Air Valve System Mounting Slide Adjust System Installation Hydraulic Overload System Installation1 Rotary Transducer Mounting 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHelp Air SlotHardware Detected Air PressureRegulator setting Max. Die WeightMin. Die Weight Display Weight AsMax. Cushion Force Min. Cushion ForceDisplay Force As Max. Trip PointFault Time ToleranceTransducer Types Valve Type2 Configuring Slide Adjust Modules Shutheight Slide SlotShut Height Units Upper Limit Lower LimitPulse Distance Pulse TimeLock Time 2.1 Calibrating Linear Slide Adjust SystemsSerious injury or death 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Setpoint Slide Adjust OperationActual Position Fault 1 Slide On, Manual, and Off SettingsStatus MAN manualApril 17, 2000 Man ual Versio n 4 Slide Fault and Status Die Weight Set3 Manual Slide Movement Pressure Set1 Air System On, Manual, and Off Settings Press Trip SetActual Pressure 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall IssuesApril 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesPressure Switch Low Unable to FillUnable to Dump Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Auto-Adjusting Waiting S/A SwitchMin Position Reached Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Power is on Section D.2 Valve Type a Lockout ProcedureMust be done even if a LOX valve is opened in since Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board

5000 specifications

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