SMC Networks 5000 manual Rotary Slide Adjust Wiring, Linear Transducer Mounting

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c)The slide should travel no more than 1 inch per turn of the resolver.

d)The cable from the resolver to the OmniLink 5000 should not be run with any high voltage wiring (i.e. 120/240 VAC). In fact, this cable should be run in its own shielded conduit.

It is not necessary to know the exact gear ratio of slide travel to resolver turns - only that conditions “b” and “c” are met. The resolver may rotate in either direction relative to slide travel (i.e. the resolver may rotate clockwise or counter-clockwise as the slide goes down).

Section 3.6.2 Rotary Slide Adjust Wiring

A cable must go from the dual resolver mounted on the slide to the auto-setup board in the OmniLink 5000 extended card rack. Since the slide goes up and down relative to the machine, some means of stress relief must be used on the cable between the slide and the machine frame. The recommended method is to use a helical cable (same principle as a telephone handset cord) from the resolver to a junction box on the bottom of the crown. This lets the wire run in a “spring” pattern to help it resist breaking. Appendix B, Figure B.3 shows a conceptual view of this type of resolver mounting. The junction box should be grounded to the machine to help shield the connections inside.

NOTE: The cable should remain unbroken except for the connector in this junction box to keep the shield integrity - do not splice the cable!

Slide adjust motor starters with and without auxiliary contactors are supported. Solenoid air valves for air motors are also supported. Refer to Appendix B for typical wiring diagrams. Figures B.4 and B.5 show the wiring for two supported dual resolvers. Figures B.9 and B.10 show the wiring of slide adjust motor starters with and without auxiliary contactors. Figure B.11 shows the wiring of a slide adjust air motor. If an OmniLink 5000 control is ordered with a slide adjust system, then a wiring diagram will be provided as part of the documentation package.

Section 3.6.3 Linear Transducer Mounting

Linear shut height control makes use of linear magnetostrictive transducers. These transducers have a head that contains the electronics and a guide tube from 6" to 48" in length depending on the application. The guide tube is mounted to pass through (without touching) a separately mounted annular (doughnut shaped) magnet. The electronics sense the magnet location as the magnet moves up or down the guide tube when the slide is adjusted to provide shut height distance to the OmniLink 5000 control.

To install the linear transducer, there must be some point on the slide assembly that moves up and down with respect to a fixed point on the slide assembly when the shut height is changed. The transducer should be mounted to one point and the magnet to the other with strong, rigid, brackets. The particulars of mounting a linear transducer may vary greatly from press to press but keep in mind the following points:

a)Make sure there is adequate clearance from the transducer to the crown or other possible interference points of the press. A common mistake is mounting the transducer with the slide lowered and crushing the transducer when the slide is raised.

April 17, 2000 Man ual Versio n 1.0

3.10

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Cushion Control Section IntroductionCounterbalance Control Hydraulic Overload Control Shut Height Control2 Text Entry Parameter Entry and Access Control1 Numeric Entries April 17, 2000 Man ual Versio n 2 Key or Password Mode Access Control1 Key Only Mode 6.1 RUN/PROG Key Switch Operation 3 Password Only Mode4 Key and Password Mode 6 Access Control OperationExample Password Entry Sequence 6.2 Password System OperationApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Valve Systems Type B Valve ConfigurationCounterbalance Control Installation Type C Valve ConfigurationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 2 Counterbalance Air Valve System Mounting 3 Counterbalance System WiringCushion System Installation 2 Cushion Air Valve System Mounting 3 Cushion System Wiring1 Cushion Pressure Transducer Mounting 1 Rotary Transducer Mounting Hydraulic Overload System InstallationSlide Adjust System Installation 3 Linear Transducer Mounting 2 Rotary Slide Adjust Wiring4 Linear Transducer Slide Adjust Wiring Setting up the OmniLink 5000 for the Auto-Setup Module ConfigurationExample Air Configuration Screen Configuring the Auto-Setup boardAir Pressure HelpAir Slot Hardware DetectedDisplay Weight As Regulator settingMax. Die Weight Min. Die WeightMax. Trip Point Max. Cushion ForceMin. Cushion Force Display Force AsValve Type Fault TimeTolerance Transducer Types2 Configuring Slide Adjust Modules Shut Height Units Slide SlotShutheight Pulse Time Upper LimitLower Limit Pulse DistanceSerious injury or death 2.1 Calibrating Linear Slide Adjust SystemsLock Time Or death 2.2 Calibrating Rotary Slide Adjust SystemsResolver Turns System may fail to calibrateApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Actual Position Slide Adjust OperationSetpoint MAN manual Fault1 Slide On, Manual, and Off Settings StatusApril 17, 2000 Man ual Versio n Pressure Set 4 Slide Fault and StatusDie Weight Set 3 Manual Slide Movement2 Pressure and Force Setpoints 1 Air System On, Manual, and Off SettingsPress Trip Set Actual PressureJob Storage and Recall Issues 3 Air System Fault and StatusApril 17, 2000 Man ual Versio n Main Module Messages Diagnostics Fault and Status MessagesMax. Press. Exceeded Pressure Switch LowUnable to Fill Unable to DumpSlide Adjust Fault Messages Slide Adjust Status Messages Moving Up Auto-AdjustingWaiting S/A Switch Min Position ReachedSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Figure B.1 Typical Counterbalance Wiring Diagram Appendix B Typical Wiring DiagramsFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Figure C.1 Logic Module Firmware Chip Locations Appendix C Installation Of OmniLink 5000 FirmwareApril 17, 2000 Man ual Versio n Must be done even if a LOX valve is opened in since Section D.2 Valve Type a Lockout ProcedurePower is on Section D.4 Valve Type C Lockout Procedure Section D.3 Valve Type B Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.3 5000-10C Rotary Shut Height Control Board Section F.2 5000-10B Linear Shut Height Control Board

5000 specifications

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