SMC Networks 5000 Fault, Status, Slide On, Manual, and Off Settings, MAN manual

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rotary transducer mounted on the slide system of the press. The units for the

 

position can be in inches or millimeters depending on the configuration. See

 

section 4.2.2 for details.

Fault

If the slide adjust system detects an error it will be reported on this line. A fault

 

occurs when a hardware or firmware problem is diagnosed by the system. See

 

section 6 for fault messages and their meanings.

Status

The current status of the slide adjust system. Status messages indicate what the

 

system is doing in the normal course of its operation. See section 6 for status

 

messages and their meanings.

Section 5.1.1 Slide On, Manual, and Off Settings

The Auto-Setup module allows three modes of operation to be chosen in the configuration menu for each slide adjust system - “ON”, “MAN” (manual), or “OFF”. ON is the proper mode for the normal intended use of the system.

The operator or setup person cannot change the mode in the operation screen but the setting is reported at the top of the slide adjust box after the slide name (“Slide Adjust #1" or “Slide Adjust #2") for convenience.

The mode setting affects the operation of the slide system in the following ways:

“ON”

Jobs that are recalled will automatically move the slide to the position stored in

 

the job subject to the conditions described in section 5.1.2. The “AUTO

 

ADJUST” softkey can be used to initiate automatic movement of the slide to the

 

currently programmed setpoint. The “JOG UP” and “JOG DN” softkeys can be

 

used to manually move the slide.

“MAN” (manual)

This mode can be chosen if there is some reason the employer does not want to

 

allow recall of previously stored job setups from memory. The slide position will

 

not automatically change when a job is recalled. The slide setpoint can still be

 

changed by manual entry of the desired setpoint and by pressing the “AUTO

 

ADJUST” softkey to initiate an auto adjust sequence. The “JOG UP” and “JOG

 

DN” softkeys can be used to manually move the slide.

“OFF”

The slide position will not automatically change when a job is recalled. No

 

automatic movement will occur even if the “AUTO ADJUST” softkey is pressed.

 

The “JOG UP” and “JOG DN” softkeys will still move the slide. This mode is

 

provided to allow temporary reversion to completely manual adjustment of shut

 

height by use of the “JOG UP” and “JOG DN” softkeys if the slide mounted

 

transducer fails.

Section 5.1.2 Automatic Slide Movement

Automatic movement of the slide can be initiated by either pressing the “AUTO ADJUST” softkey in

April 17, 2000 Man ual Versio n 1.0

5.4

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Section Introduction Counterbalance ControlCushion Control Shut Height Control Hydraulic Overload ControlParameter Entry and Access Control 1 Numeric Entries2 Text Entry April 17, 2000 Man ual Versio n Access Control 1 Key Only Mode2 Key or Password Mode 6 Access Control Operation 3 Password Only Mode4 Key and Password Mode 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 3 Counterbalance System Wiring Cushion System Installation2 Counterbalance Air Valve System Mounting 3 Cushion System Wiring 1 Cushion Pressure Transducer Mounting2 Cushion Air Valve System Mounting Hydraulic Overload System Installation Slide Adjust System Installation1 Rotary Transducer Mounting 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHardware Detected HelpAir Slot Air PressureMin. Die Weight Regulator settingMax. Die Weight Display Weight AsDisplay Force As Max. Cushion ForceMin. Cushion Force Max. Trip PointTransducer Types Fault TimeTolerance Valve Type2 Configuring Slide Adjust Modules Slide Slot ShutheightShut Height Units Pulse Distance Upper LimitLower Limit Pulse Time2.1 Calibrating Linear Slide Adjust Systems Lock TimeSerious injury or death 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Slide Adjust Operation SetpointActual Position Status Fault1 Slide On, Manual, and Off Settings MAN manualApril 17, 2000 Man ual Versio n 3 Manual Slide Movement 4 Slide Fault and StatusDie Weight Set Pressure SetActual Pressure 1 Air System On, Manual, and Off SettingsPress Trip Set 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall IssuesApril 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesUnable to Dump Pressure Switch LowUnable to Fill Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Min Position Reached Auto-AdjustingWaiting S/A Switch Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Section D.2 Valve Type a Lockout Procedure Power is onMust be done even if a LOX valve is opened in since Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board

5000 specifications

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