SMC Networks 5000 manual Air System Fault and Status, Job Storage and Recall Issues

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Pressure can be set in one of two ways. First, if the air system was correctly configured, the desired force which the pressure is to create can be entered in the “Force Setpoint” row on the air pressure screen. Second, if preferred, the desired air pressure in psi may be entered into the “pressure setpoint” row.

For counterbalances, the “Die Weight Set” is the weight of the upper die that attaches to the slide. (The counterbalance must also offset the weight of the press slide, but since this is a constant accounted for when the system is configured, only the upper die weight need be entered). The upper die weight, which is required by OSHA to be stamped on the die, can be entered in the force setpoint row.

For cushions, the “Cush Force Set” is the amount of “push” that is exerted by the air pressure times the cylinder area.

For hydraulic overloads, the “Press Trip Set” is the value, usually in tons, at which you wish the hydraulic overload system to trip.

Note that pressure, die weight, cushion force, and trip points are restricted items as defined in section 2. The RUN/PROG key, a user code, or both may be required to change them. If a force setpoint is entered, the proper pressure in psi will be calculated and applied to the system. Likewise if pressure is entered, the force setpoint will be calculated and displayed.

Section 5.2.3 Air System Fault and Status

The last fault and current status of the air system are displayed for diagnostic and informational purposes. Under normal conditions the “Fault” message should be “None”. If there is a problem with an air system, it will be reported on the “Fault” line. “Status” gives the current state of the system such as “At Pressure”, “Filling”, “Dumping” etc. For the most part these messages will be self explanatory. See section 6 for a complete list of fault and status messages with explanations.

Section 5.3 Job Storage and Recall Issues

There are a few things to keep in mind for job storage and recall:

a)A store operation must be done for the current air pressure and slide adjust setpoints to be stored in the job number. If you recall a job and then change one or more of the recalled setpoints, the changed setpoints will not be stored for later recall unless you store the job again while the setpoints are set at the new value.

b)Since one or more cushions may or may not be used with any given die, the On/Off status of each cushion system is stored with the job. For example, Job #1 is stored with “Cushion #1" turned off. Next, Job #2 is stored with “Cushion #1" turned on. Every time Job #1 is recalled, “Cushion #1" will be turned off. Every time Job #2 is recalled, “Cushion #1" will be turned on.

Note that if the cushion system is in manual mode then the above does not apply!

c)If a job is recalled when the press is not at the top, the slide adjust system will display a status of

April 17, 2000 Man ual Versio n 1.0

5.8

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Counterbalance Control Section IntroductionCushion Control Shut Height Control Hydraulic Overload Control1 Numeric Entries Parameter Entry and Access Control2 Text Entry April 17, 2000 Man ual Versio n 1 Key Only Mode Access Control2 Key or Password Mode 6 Access Control Operation 3 Password Only Mode4 Key and Password Mode 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting Cushion System Installation 3 Counterbalance System Wiring2 Counterbalance Air Valve System Mounting 1 Cushion Pressure Transducer Mounting 3 Cushion System Wiring2 Cushion Air Valve System Mounting Slide Adjust System Installation Hydraulic Overload System Installation1 Rotary Transducer Mounting 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHardware Detected HelpAir Slot Air PressureMin. Die Weight Regulator settingMax. Die Weight Display Weight AsDisplay Force As Max. Cushion ForceMin. Cushion Force Max. Trip PointTransducer Types Fault TimeTolerance Valve Type2 Configuring Slide Adjust Modules Shutheight Slide SlotShut Height Units Pulse Distance Upper LimitLower Limit Pulse TimeLock Time 2.1 Calibrating Linear Slide Adjust SystemsSerious injury or death 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Setpoint Slide Adjust OperationActual Position Status Fault1 Slide On, Manual, and Off Settings MAN manualApril 17, 2000 Man ual Versio n 3 Manual Slide Movement 4 Slide Fault and StatusDie Weight Set Pressure SetActual Pressure 1 Air System On, Manual, and Off SettingsPress Trip Set 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall IssuesApril 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesUnable to Dump Pressure Switch LowUnable to Fill Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Min Position Reached Auto-AdjustingWaiting S/A Switch Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Power is on Section D.2 Valve Type a Lockout ProcedureMust be done even if a LOX valve is opened in since Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board

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