SMC Networks 5000 manual Section A.5 Example Rotary Slide Adjust Configuration

Page 59

Now it is time to hit the “AUTO ADJUST” softkey. The slide moves up past 14.000 (the slide setpoint we entered in the operation screen) and stops momentarily at 14.025. It then comes back down and stops at 13.996. The “Pulse Distance” value is set too high. What should have happened is that the slide would go over 14.000, come back down to a position just over 14.000 - say 14.003 - and then pulse into position at 14.000. Since we went under our setpoint by .004 inches, we change the “Pulse Distance” to

.017 inches (adding .004 for the undershoot plus .003 for good measure to the original value of .010). Now when we hit the “AUTO ADJUST” softkey the slide travels first to 14.039, stops momentarily, travels down to 14.003, and pulses the slide into position at 14.000 - perfect.

See section 5.1 for further details on slide adjust operation.

Section A.5 Example Rotary Slide Adjust Configuration

This example assumes the rotary slide adjust system has been wired to the option board at “SS1". First, some information needs to be gathered.

A 100 turn AMCI series dual resolver is mounted on the press slide.

From the nameplate on the press or the press manual, we find that the minimum shut height is 12.500 inches and the maximum shut height is 16.000 inches.

Now we go to the “Auto Sets” screen and with the RUN/PROG switch in PROG hit the “CONFIGURE” softkey. After typing the configuration code, we press the “CONFIGURE SLIDE” softkey.

Since the slide adjust system is wired in at “SS1", if the slot reported on the screen in not already “AS1", we hit the “NEXT SLIDE SLOT” softkey until it is. The hardware detected should be “Rotary Transducer”.

The first thing we must configure is the “Name” of the system. The cursor should already be on the “Name” line so we check to see if the name is already “Slide Adjust #1". If not, the “CHANGE NAME” softkey allows us to cycle through the systems.

During initial slide setup, the “Mode” of the slide needs to be set to “OFF”. Moving the editing cursor to the mode parameter, we hit the “CHANGE MODE” softkey until the mode reads “OFF”.

Before we set anything further, we need to choose the units for the slide system. Moving the editing cursor to the “Shut Height Units” parameter, we use the “CHANGE UNIT” softkey to set the units to inches for this example. Note that this sets the units for all other shut height position or distance parameters on this screen and during calibration. After calibration, the units can be changed, if desired.

The “Upper Limit” and “Lower Limit” we set to 16.000 inches and 12.500 inches respectively. When the mode if the system is “OFF”, these limits are not enforced. This allows us to check the operation of the mechanical limit switches.

The “Tolerance”, “Pulse Distance”, “Pulse Time”, and “Lock Time” are left at .004, .010, .03, and 0 respectively - the default values. We may find these have to be changed later on.

April 17, 2000 Man ual Versio n 1.0

A.7

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Cushion Control Section IntroductionCounterbalance Control Hydraulic Overload Control Shut Height Control2 Text Entry Parameter Entry and Access Control1 Numeric Entries April 17, 2000 Man ual Versio n 2 Key or Password Mode Access Control1 Key Only Mode 6.1 RUN/PROG Key Switch Operation 3 Password Only Mode4 Key and Password Mode 6 Access Control OperationExample Password Entry Sequence 6.2 Password System OperationApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Valve Systems Type B Valve ConfigurationCounterbalance Control Installation Type C Valve ConfigurationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 2 Counterbalance Air Valve System Mounting 3 Counterbalance System WiringCushion System Installation 2 Cushion Air Valve System Mounting 3 Cushion System Wiring1 Cushion Pressure Transducer Mounting 1 Rotary Transducer Mounting Hydraulic Overload System InstallationSlide Adjust System Installation 3 Linear Transducer Mounting 2 Rotary Slide Adjust Wiring4 Linear Transducer Slide Adjust Wiring Setting up the OmniLink 5000 for the Auto-Setup Module ConfigurationExample Air Configuration Screen Configuring the Auto-Setup boardAir Pressure HelpAir Slot Hardware DetectedDisplay Weight As Regulator settingMax. Die Weight Min. Die WeightMax. Trip Point Max. Cushion ForceMin. Cushion Force Display Force AsValve Type Fault TimeTolerance Transducer Types2 Configuring Slide Adjust Modules Shut Height Units Slide SlotShutheight Pulse Time Upper LimitLower Limit Pulse DistanceSerious injury or death 2.1 Calibrating Linear Slide Adjust SystemsLock Time Or death 2.2 Calibrating Rotary Slide Adjust SystemsResolver Turns System may fail to calibrateApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Actual Position Slide Adjust OperationSetpoint MAN manual Fault1 Slide On, Manual, and Off Settings StatusApril 17, 2000 Man ual Versio n Pressure Set 4 Slide Fault and StatusDie Weight Set 3 Manual Slide Movement2 Pressure and Force Setpoints 1 Air System On, Manual, and Off SettingsPress Trip Set Actual PressureJob Storage and Recall Issues 3 Air System Fault and StatusApril 17, 2000 Man ual Versio n Main Module Messages Diagnostics Fault and Status MessagesMax. Press. Exceeded Pressure Switch LowUnable to Fill Unable to DumpSlide Adjust Fault Messages Slide Adjust Status Messages Moving Up Auto-AdjustingWaiting S/A Switch Min Position ReachedSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Figure B.1 Typical Counterbalance Wiring Diagram Appendix B Typical Wiring DiagramsFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Figure C.1 Logic Module Firmware Chip Locations Appendix C Installation Of OmniLink 5000 FirmwareApril 17, 2000 Man ual Versio n Must be done even if a LOX valve is opened in since Section D.2 Valve Type a Lockout ProcedurePower is on Section D.4 Valve Type C Lockout Procedure Section D.3 Valve Type B Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.3 5000-10C Rotary Shut Height Control Board Section F.2 5000-10B Linear Shut Height Control Board

5000 specifications

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