SMC Networks 5000 manual Section A.4 Example Linear Slide Adjust Configuration

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Finally, we go back to the “Mode” line and use the “CHANGE MODE” softkey to toggle the mode to “ON”. The “Auto Sets” operation screen can now be used to set the air pressure or trip tonnage. See section 5.2 for operation details.

Section A.4 Example Linear Slide Adjust Configuration

This example assumes the linear slide adjust system has been wired to the option board at “SS1". First, some information needs to be gathered.

A GEMCO 952 series linear transducer is mounted on the press slide. From the name plate on the transducer, we find that the wire speed is 9.219 microseconds per inch. Remember that some transducer manufacturers may call this “gradient” but the value must always represent microseconds per inch.

From the nameplate on the press or the press manual, we find that the minimum shut height is 12.500 inches and the maximum shut height is 16.000 inches.

Now we go to the “Auto Sets” screen and with the RUN/PROG switch in PROG hit the “CONFIGURE” softkey. After typing the configuration code, we press the “CONFIGURE SLIDE” softkey.

Since the slide adjust system is wired in at “SS1", if the slot reported on the screen in not already “AS1", we hit the “NEXT SLIDE SLOT” softkey until it is. The hardware detected should be “Linear Transducer”.

The first thing we must configure is the “Name” of the system. The cursor should already be on the “Name” line so we check to see if the name is already “Slide Adjust #1". If not, the “CHANGE NAME” softkey allows us to cycle through the systems.

During initial slide setup, the “Mode” of the slide needs to be set to “OFF”. Moving the editing cursor to the mode parameter, we hit the “CHANGE MODE” softkey until the mode reads “OFF”.

Before we set anything further, we need to choose the units for the slide system. Moving the editing cursor to the “Shut Height Units” parameter, we use the “CHANGE UNIT” softkey to set the units to inches for this example. Note that this sets the units for all other shut height position or distance parameters on this screen and during calibration. After calibration, the units can be changed, if desired.

The “Upper Limit” and “Lower Limit” we set to 16.000 inches and 12.500 inches respectively. When the mode if the system is “OFF”, these limits are not enforced. This allows us to check the operation of the mechanical limit switches.

The “Tolerance”, “Pulse Distance”, “Pulse Time”, and “Lock Time” are left at .004, .010, .03, and 0 respectively - the default values. We may find these have to be changed later on.

We find that the magnet on the linear transducer travels toward the control head (where the cable comes out) as the press is going up. We need to know this for calibration.

Before calibrating the slide, we MUST make sure the slide is properly counterbalanced, if a counterbalance is used on our press. If the slide is not properly counterbalanced, the slide calibration

April 17, 2000 Man ual Versio n 1.0

A.5

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Section Introduction Counterbalance ControlCushion Control Hydraulic Overload Control Shut Height ControlParameter Entry and Access Control 1 Numeric Entries2 Text Entry April 17, 2000 Man ual Versio n Access Control 1 Key Only Mode2 Key or Password Mode 4 Key and Password Mode 3 Password Only Mode6 Access Control Operation 6.1 RUN/PROG Key Switch OperationExample Password Entry Sequence 6.2 Password System OperationApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Valve Systems Type B Valve ConfigurationCounterbalance Control Installation Type C Valve ConfigurationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 3 Counterbalance System Wiring Cushion System Installation2 Counterbalance Air Valve System Mounting 3 Cushion System Wiring 1 Cushion Pressure Transducer Mounting2 Cushion Air Valve System Mounting Hydraulic Overload System Installation Slide Adjust System Installation1 Rotary Transducer Mounting 3 Linear Transducer Mounting 2 Rotary Slide Adjust Wiring4 Linear Transducer Slide Adjust Wiring Setting up the OmniLink 5000 for the Auto-Setup Module ConfigurationExample Air Configuration Screen Configuring the Auto-Setup boardAir Slot HelpHardware Detected Air PressureMax. Die Weight Regulator settingMin. Die Weight Display Weight AsMin. Cushion Force Max. Cushion ForceDisplay Force As Max. Trip PointTolerance Fault TimeTransducer Types Valve Type2 Configuring Slide Adjust Modules Slide Slot ShutheightShut Height Units Lower Limit Upper LimitPulse Distance Pulse Time2.1 Calibrating Linear Slide Adjust Systems Lock TimeSerious injury or death Or death 2.2 Calibrating Rotary Slide Adjust SystemsResolver Turns System may fail to calibrateApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Slide Adjust Operation SetpointActual Position 1 Slide On, Manual, and Off Settings FaultStatus MAN manualApril 17, 2000 Man ual Versio n Die Weight Set 4 Slide Fault and Status3 Manual Slide Movement Pressure SetPress Trip Set 1 Air System On, Manual, and Off SettingsActual Pressure 2 Pressure and Force SetpointsJob Storage and Recall Issues 3 Air System Fault and StatusApril 17, 2000 Man ual Versio n Main Module Messages Diagnostics Fault and Status MessagesUnable to Fill Pressure Switch LowUnable to Dump Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Waiting S/A Switch Auto-AdjustingMin Position Reached Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Figure B.1 Typical Counterbalance Wiring Diagram Appendix B Typical Wiring DiagramsFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Figure C.1 Logic Module Firmware Chip Locations Appendix C Installation Of OmniLink 5000 FirmwareApril 17, 2000 Man ual Versio n Section D.2 Valve Type a Lockout Procedure Power is onMust be done even if a LOX valve is opened in since Section D.4 Valve Type C Lockout Procedure Section D.3 Valve Type B Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.3 5000-10C Rotary Shut Height Control Board Section F.2 5000-10B Linear Shut Height Control Board

5000 specifications

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