SMC Networks 5000 manual Slide Adjust Fault Messages

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Ctr-Bal Vented -Stop	A pressure setpoint of 0 was entered for a counterbalance. The dump valve is
	left open in this condition. Unlike a cushion, this is considered a stop
	condition.
Hyd Overload Tripped	The hydraulic overload operation screen will display this message when the
	press hydraulic overload system is tripped.
Waiting for Top	The hydraulic overload system is waiting for the press to reach the top of the
	stroke before it adjusts the hydraulic overload setting.
LMC is Out	The Link Master Control relay is disengaged for some reason (possibly an
	error at the control). No air adjustment may be made while the LMC is
	tripped.
Section 6.4 Slide Adjust “Fault” Messages
None	No errors present.
Up and Down Reversed	The “Up” relay has been connected to the “Down” side of the motor starter
	and vice versa. The system checks position when moving the slide and
	generates this message if it goes in the opposite direction from that intended.
Slide Did Not Move	If the slide does not move within approximately 2 sec this error will be
	generated. Possible causes are counterbalance pressure so far off that the slide
	adjust motor cannot overcome it, wiring problems, starter overloads, a
	picofuse blown on the slide adjust module, or other mechanical failures.
Slide Adj. Sw. Fail	Slide adjust switch failure. If the main 5000 control reports to the auto-setup
	card that the slide adjust switch is ON but no AC voltage is detected at the
	slide adjust relays this error will be generated. It is also generated if the 5000
	reports slide adjust switch OFF but the auto-setup module does see AC
	voltage at the relays.
Up Relay Open	The “Up” solid state relay on the slide adjust module failed open. Indicates a
	hardware failure of the relay.
Up Relay Shorted	The “Up” solid state relay on the slide adjust module failed shorted. Indicates
	a hardware failure of the relay.
Down Relay Open	The “Down” solid state relay on the slide adjust module failed open. Indicates
	a hardware failure of the relay.
Down Relay Shorted	The “Down” solid state relay on the slide adjust module failed shorted.
	Indicates a hardware failure of the relay.
Lock Relay Open	The “Lock” solid state relay on the slide adjust module failed open. Indicates

April 17, 2000 Man ual Versio n 1.0

6.3

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Cushion Control Section IntroductionCounterbalance Control Shut Height Control Hydraulic Overload Control2 Text Entry Parameter Entry and Access Control1 Numeric Entries April 17, 2000 Man ual Versio n 2 Key or Password Mode Access Control1 Key Only Mode 6 Access Control Operation 3 Password Only Mode4 Key and Password Mode 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 2 Counterbalance Air Valve System Mounting 3 Counterbalance System WiringCushion System Installation 2 Cushion Air Valve System Mounting 3 Cushion System Wiring1 Cushion Pressure Transducer Mounting 1 Rotary Transducer Mounting Hydraulic Overload System InstallationSlide Adjust System Installation 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHardware Detected HelpAir Slot Air PressureMin. Die Weight Regulator settingMax. Die Weight Display Weight AsDisplay Force As Max. Cushion ForceMin. Cushion Force Max. Trip PointTransducer Types Fault TimeTolerance Valve Type2 Configuring Slide Adjust Modules Shut Height Units Slide SlotShutheight Pulse Distance Upper LimitLower Limit Pulse TimeSerious injury or death 2.1 Calibrating Linear Slide Adjust SystemsLock Time 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Actual Position Slide Adjust OperationSetpoint Status Fault1 Slide On, Manual, and Off Settings MAN manualApril 17, 2000 Man ual Versio n 3 Manual Slide Movement 4 Slide Fault and StatusDie Weight Set Pressure SetActual Pressure 1 Air System On, Manual, and Off SettingsPress Trip Set 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall Issues April 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesUnable to Dump Pressure Switch LowUnable to Fill Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Min Position Reached Auto-AdjustingWaiting S/A Switch Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Must be done even if a LOX valve is opened in since Section D.2 Valve Type a Lockout ProcedurePower is on Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board