SMC Networks 5000 Lock Time, Calibrating Linear Slide Adjust Systems, Serious injury or death

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Lock Time

Most slide adjust systems now use an integrated brake built in to the slide adjust

 

motor that automatically locks the system down when the slide adjust motor is not

 

on. “Lock Time” is used only for slide adjust systems that have a separate

 

locking system that must be disengaged before the slide adjust motor is engaged.

 

The lock time is the amount of time the system will wait before energizing the

 

slide adjust motor after unlocking the system to prevent the slide adjust motor

 

from trying to run before the lock fully releases.

Section 4.2.2.1 Calibrating Linear Slide Adjust Systems

After setting the parameters in the previous section, the linear slide system must be calibrated before it can be used.

WARNING!

Since the slide adjust configuration procedure requires measurement of

 

the space between the press slide and bed or bolster, this procedure must

 

be performed with no dies or tooling in the press to prevent the

 

possibility of a point of operation or pinch point injury to personnel

 

making the measurement. Failure to heed this warning may result in

 

serious injury or death.

IMPORTANT! Configuring/calibrating the slide adjust module should only be done with no dies installed in the press and, for presses equipped with slide counterbalance systems, should proceed only after the counterbalance is properly adjusted to offset the weight of the slide. If counterbalance pressure is too low, bearing clearances will cause shut height measurements made during calibration to be too small.

To calibrate a linear slide adjust system:

a)Make sure the upper and lower limit settings have been set correctly in the slide configuration screen of Figure 4.3.

b)Press the “CALIBRATE SLIDE” softkey in the slide configuration screen of Figure 4.3.

c)A screen will appear with a warning that calibrating the slide should not be undertaken without first reading this manual. Press the “CONTINUE SLIDE CAL.” softkey to continue the calibration process or “EXIT” to return to slide configuration.

d)The “orientation” of the linear transducer must now be set. This should be set to 0 if the magnet moves toward the control head (where the transducer cable plugs in) of the transducer when the slide is going up. Use 1 if the magnet travels toward the control head when the slide is going down. Press the “CONTINUE SLIDE CAL.” softkey to continue the calibration process or “EXIT” to return to slide configuration.

e)The “wire speed” (if a GEMCO linear transducer is used) or the “gradient” ( if an MTS linear

April 17, 2000 Man ual Versio n 1.0

4.10

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Counterbalance Control Section IntroductionCushion Control Shut Height Control Hydraulic Overload Control1 Numeric Entries Parameter Entry and Access Control2 Text Entry April 17, 2000 Man ual Versio n 1 Key Only Mode Access Control2 Key or Password Mode 6 Access Control Operation 3 Password Only Mode4 Key and Password Mode 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting Cushion System Installation 3 Counterbalance System Wiring2 Counterbalance Air Valve System Mounting 1 Cushion Pressure Transducer Mounting 3 Cushion System Wiring2 Cushion Air Valve System Mounting Slide Adjust System Installation Hydraulic Overload System Installation1 Rotary Transducer Mounting 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHardware Detected HelpAir Slot Air PressureMin. Die Weight Regulator settingMax. Die Weight Display Weight AsDisplay Force As Max. Cushion ForceMin. Cushion Force Max. Trip PointTransducer Types Fault TimeTolerance Valve Type2 Configuring Slide Adjust Modules Shutheight Slide SlotShut Height Units Pulse Distance Upper LimitLower Limit Pulse TimeLock Time 2.1 Calibrating Linear Slide Adjust SystemsSerious injury or death 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Setpoint Slide Adjust OperationActual Position Status Fault1 Slide On, Manual, and Off Settings MAN manualApril 17, 2000 Man ual Versio n 3 Manual Slide Movement 4 Slide Fault and StatusDie Weight Set Pressure SetActual Pressure 1 Air System On, Manual, and Off SettingsPress Trip Set 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall IssuesApril 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesUnable to Dump Pressure Switch LowUnable to Fill Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Min Position Reached Auto-AdjustingWaiting S/A Switch Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Power is on Section D.2 Valve Type a Lockout ProcedureMust be done even if a LOX valve is opened in since Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board

5000 specifications

SMC Networks 5000 is a robust and versatile networking solution designed to meet the demands of modern digital infrastructures. This device is a part of SMC Networks' extensive product lineup, which caters to both enterprise and small to medium-sized businesses. The SMC 5000 stands out due to its high performance, reliability, and advanced feature set.

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