SMC Networks 5000 manual April 17, 2000 Man ual Versio n

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will be flawed because clearances will not be taken up by the counterbalance.

Now we press the “CALIBRATE SLIDE” softkey to perform the actual slide calibration as described in section 4.2.2.1 using the wire speed from the transducer nameplate (9.219 in this example) and an orientation of 0.

After calibration, the “Present Position” field in the slide configuration screen should display the number we just entered for the calibration position to the nearest thousandth. In other words, if we had entered 14.074 inches for our calibration position, the present position should read 14.073 to 14.075 inches.

Now we take the press back to the top of the stroke. With the slide adjust switch on, “JOG UP” and “JOG DOWN” softkeys should be displayed in the slide configuration screen.

Using the jog keys, we raise the slide to verify that the upper mechanical limit switch works correctly. Be very careful as the slide approaches the true maximum shut height (16.000 inches in this example) as the upper limit switch may be inoperative or misadjusted. Replace or adjust the limit switch as necessary.

In the same way, we verify that the lower mechanical limit switch works correctly. Again for emphasis, be very careful as the slide approaches the true minimum shut height (12.500 inches in this example) as the lower limit switch may be inoperative or misadjusted. Replace or adjust the limit switch as necessary.

If desired, the “Upper Limit” and “Lower Limit” can be set to be more restrictive than the actual minimum and maximum shut heights.

Next we go to the “Mode” line of the system and turn it “ON” by cycling through the choices with the “CHANGE MODE” softkey.

The last thing we must do is verify that the “Pulse Distance” and “Pulse Time” settings work for our press. These settings affect how automatic adjustment works. We hit “Exit” twice to return to the “Auto Sets” screen and hit the “RESET ERROR” softkey, if necessary, to clear errors in the slide adjust system. The slide setpoint should also be set to some reasonable value. In this example, the slide should still be at our calibration point of 14.074 inches. We set the slide setpoint to 14.000 inches.

After clearing errors, if present, we go back to the slide configuration screen. With the slide adjust switch on, we should see “JOG UP”, JOG DOWN”, and “AUTO ADJUST” softkeys. Again we check to make sure the slide is properly counterbalanced. If it is not then the following tests will be meaningless. An under or over counterbalanced slide will not move the same way that a properly counterbalanced slide will.

For fine adjustment purposes, a momentary push of the “JOG UP” or “JOG DOWN” key will “pulse” the slide motor starter for “Pulse Time” seconds. We hit a jog key to see how far the slide moves with one pulse. Ideally, it should take around 2 pulses to move .001 inch. We hit the “JOG DOWN” key and find that it takes 5 pulses to move the slide .001 inch - too many. We change the “Pulse Time” value to “.04" sec. Repeating the test, we find that it now takes 1 to 2 pulses to move .001 inch - an acceptable value.

April 17, 2000 Man ual Versio n 1.0

A.6

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Counterbalance Control Section IntroductionCushion Control Shut Height Control Hydraulic Overload Control1 Numeric Entries Parameter Entry and Access Control2 Text Entry April 17, 2000 Man ual Versio n 1 Key Only Mode Access Control2 Key or Password Mode 6 Access Control Operation 3 Password Only Mode4 Key and Password Mode 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting Cushion System Installation 3 Counterbalance System Wiring2 Counterbalance Air Valve System Mounting 1 Cushion Pressure Transducer Mounting 3 Cushion System Wiring2 Cushion Air Valve System Mounting Slide Adjust System Installation Hydraulic Overload System Installation1 Rotary Transducer Mounting 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHardware Detected HelpAir Slot Air PressureMin. Die Weight Regulator settingMax. Die Weight Display Weight AsDisplay Force As Max. Cushion ForceMin. Cushion Force Max. Trip PointTransducer Types Fault TimeTolerance Valve Type2 Configuring Slide Adjust Modules Shutheight Slide SlotShut Height Units Pulse Distance Upper LimitLower Limit Pulse TimeLock Time 2.1 Calibrating Linear Slide Adjust SystemsSerious injury or death 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Setpoint Slide Adjust OperationActual Position Status Fault1 Slide On, Manual, and Off Settings MAN manualApril 17, 2000 Man ual Versio n 3 Manual Slide Movement 4 Slide Fault and StatusDie Weight Set Pressure SetActual Pressure 1 Air System On, Manual, and Off SettingsPress Trip Set 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall IssuesApril 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesUnable to Dump Pressure Switch LowUnable to Fill Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Min Position Reached Auto-AdjustingWaiting S/A Switch Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Power is on Section D.2 Valve Type a Lockout ProcedureMust be done even if a LOX valve is opened in since Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board

5000 specifications

SMC Networks 5000 is a robust and versatile networking solution designed to meet the demands of modern digital infrastructures. This device is a part of SMC Networks' extensive product lineup, which caters to both enterprise and small to medium-sized businesses. The SMC 5000 stands out due to its high performance, reliability, and advanced feature set.

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