SMC Networks 5000 manual Slide Adjust Operation, Setpoint, Actual Position

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“CONFIGURE” Allows the individual options such as counterbalance, cushion, and slide adjust modules to be configured during initial installation of the system and will not be used for production operation setup. Note that this key is only available when the RUN/PROG keyed switch is in the PROG position.

“JOG UP”Press this softkey to move the slide up. A momentary push will “pulse” the slide up once for fine control. If the key is held down for more than about ½ a second, the slide will move up continuously until the key is released. This key is only available when the keyed slide adjust switch is in the ON position and the editing cursor is on the slide setpoint.

“JOG DOWN”Press this softkey to move the slide down. A momentary push will “pulse” the slide down once for fine control. If the key is held down for more than about ½ a second, the slide will move down continuously until the key is released. This key is only available when the keyed slide adjust switch is in the ON position and the editing cursor is on the slide setpoint.

“AUTO ADJUST” Press this softkey to automatically move the slide to the setpoint. An auto adjust sequence always goes above the setpoint and then comes down to it for consistency. This key is only available when the keyed slide adjust switch is in the ON position and the editing cursor is on the slide setpoint. Note that when an auto adjust sequence is in progress, this key will change to “CANCEL AUTO ADJUST”. When pressed under this circumstance, it will cancel the auto adjust sequence and cause slide motion to stop.

“RESET ERROR” Certain errors will cause the auto setup module to generate a top stop or cycle stop to the press. When this occurs, the “RESET ERROR” softkey will appear. Before the press can be started again, the fault must be corrected and this key must be pressed to clear the error condition. Note that this is a restricted operation and an access code may be required depending on system configuration as detailed in section 2.

Section 5.1 Slide Adjust Operation

Each configured slide system has its own “box” on the screen (Figure 5.1 shows a setup with only one slide adjust system). The title of the box has the shut height system name and the mode the system is in (ON, OFF, or MANUAL). This box contains:

Setpoint

The desired position of the slide shut height adjustment. This number may be

 

changed by manual operator entry when the operator has access via key or user

 

code depending on the configuration of the system as detailed in section 2. The

 

setpoint will also be changed to the required slide setpoint for a previously stored

 

job when that job setup is recalled from memory and the system is ON. The units

 

for this setpoint can be in inches or millimeters depending on the configuration.

 

See section 4.2.2 for details.

Actual Position

The actual position of the slide shut height adjustment as indicated by a linear or

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5.3

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Cushion Control Section IntroductionCounterbalance Control Hydraulic Overload Control Shut Height Control2 Text Entry Parameter Entry and Access Control1 Numeric Entries April 17, 2000 Man ual Versio n 2 Key or Password Mode Access Control1 Key Only Mode 4 Key and Password Mode 3 Password Only Mode6 Access Control Operation 6.1 RUN/PROG Key Switch OperationExample Password Entry Sequence 6.2 Password System OperationApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Valve Systems Type B Valve ConfigurationCounterbalance Control Installation Type C Valve ConfigurationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 2 Counterbalance Air Valve System Mounting 3 Counterbalance System WiringCushion System Installation 2 Cushion Air Valve System Mounting 3 Cushion System Wiring1 Cushion Pressure Transducer Mounting 1 Rotary Transducer Mounting Hydraulic Overload System InstallationSlide Adjust System Installation 3 Linear Transducer Mounting 2 Rotary Slide Adjust Wiring4 Linear Transducer Slide Adjust Wiring Setting up the OmniLink 5000 for the Auto-Setup Module ConfigurationExample Air Configuration Screen Configuring the Auto-Setup boardAir Slot HelpHardware Detected Air PressureMax. Die Weight Regulator settingMin. Die Weight Display Weight AsMin. Cushion Force Max. Cushion ForceDisplay Force As Max. Trip PointTolerance Fault TimeTransducer Types Valve Type2 Configuring Slide Adjust Modules Shut Height Units Slide SlotShutheight Lower Limit Upper LimitPulse Distance Pulse TimeSerious injury or death 2.1 Calibrating Linear Slide Adjust SystemsLock Time Or death 2.2 Calibrating Rotary Slide Adjust SystemsResolver Turns System may fail to calibrateApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Actual Position Slide Adjust OperationSetpoint 1 Slide On, Manual, and Off Settings FaultStatus MAN manualApril 17, 2000 Man ual Versio n Die Weight Set 4 Slide Fault and Status3 Manual Slide Movement Pressure SetPress Trip Set 1 Air System On, Manual, and Off SettingsActual Pressure 2 Pressure and Force SetpointsJob Storage and Recall Issues 3 Air System Fault and StatusApril 17, 2000 Man ual Versio n Main Module Messages Diagnostics Fault and Status MessagesUnable to Fill Pressure Switch LowUnable to Dump Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Waiting S/A Switch Auto-AdjustingMin Position Reached Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Figure B.1 Typical Counterbalance Wiring Diagram Appendix B Typical Wiring DiagramsFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Figure C.1 Logic Module Firmware Chip Locations Appendix C Installation Of OmniLink 5000 FirmwareApril 17, 2000 Man ual Versio n Must be done even if a LOX valve is opened in since Section D.2 Valve Type a Lockout ProcedurePower is on Section D.4 Valve Type C Lockout Procedure Section D.3 Valve Type B Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.3 5000-10C Rotary Shut Height Control Board Section F.2 5000-10B Linear Shut Height Control Board

5000 specifications

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