SMC Networks 5000 manual System may fail to calibrate, Resolver Turns

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screen of Figure 4.3.

NOTE: It is absolutely critical to set the upper and lower limits correctly before calibrating a rotary slide adjust system. The calibration process uses this information to map the turns from the dual resolver into the measurement space of the slide. If the upper and lower limits are not set correctly, the

system may fail to calibrate!

b)Press the “CALIBRATE SLIDE” softkey in the slide configuration screen of Figure 4.3.

c)A screen will appear with a warning that calibrating the slide should not be undertaken without first reading this manual. Press the “CONTINUE SLIDE CAL.” softkey to continue the calibration process or “EXIT” to return to slide configuration.

d)Now the screen should warn that the upper and lower limits must be set correctly before continuing slide calibration. See step “a” above. Press the “CONTINUE SLIDE CAL.” softkey to continue the calibration process or “EXIT” to return to slide configuration.

e)The number of resolver turns must now be set. Use table 4.3 to find the correct number of turns for the resolver used in the system.

 

Table 4.3: Resolver Turns

 

Manufacturer

Model #

Turns

AMCI

HTT-20-100

100

AMCI

HTT-20-180

180

Patriot (GEMCO)

SD-0410900

64

Patriot (GEMCO)

SD-0410901

128

Press the “CONTINUE SLIDE CAL.” softkey to continue the calibration process or “EXIT” to return to slide configuration.

f)The system now needs an upper calibration point. With the press as near as possible to bottom dead center (180 degrees), use the “JOG UP” and “JOG DOWN” softkeys to take the slide near the top of the adjustment range. The slide should be slightly lower than the upper limit that was entered on the slide configuration screen. Take the measurement of the shut height in this position as carefully and accurately as possible and without moving the slide enter the number as requested on the screen.

NOTE: It is very important to make as accurate a measurement as possible for the Upper and Lower Calibration Points. If these measurements are wrong, then the slide position reported by the system will also be wrong!

April 17, 2000 Man ual Versio n 1.0

4.12

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Contents OmniLink Table of Contents April 17, 2000 Man ual Versio n Iii April 17, 2000 Man ual Versio n Section Introduction Counterbalance ControlCushion Control Shut Height Control Hydraulic Overload ControlParameter Entry and Access Control 1 Numeric Entries2 Text Entry April 17, 2000 Man ual Versio n Access Control 1 Key Only Mode2 Key or Password Mode 3 Password Only Mode 4 Key and Password Mode6 Access Control Operation 6.1 RUN/PROG Key Switch Operation6.2 Password System Operation Example Password Entry SequenceApril 17, 2000 Man ual Versio n Installation Auto-Setup Module Installation April 17, 2000 Man ual Versio n Type B Valve Configuration Valve SystemsType C Valve Configuration Counterbalance Control InstallationAuto-Counterbalance with Type a Integrated Valve 1 Counterbalance Pressure Transducer Mounting 3 Counterbalance System Wiring Cushion System Installation2 Counterbalance Air Valve System Mounting 3 Cushion System Wiring 1 Cushion Pressure Transducer Mounting2 Cushion Air Valve System Mounting Hydraulic Overload System Installation Slide Adjust System Installation1 Rotary Transducer Mounting 2 Rotary Slide Adjust Wiring 3 Linear Transducer Mounting4 Linear Transducer Slide Adjust Wiring Configuration Setting up the OmniLink 5000 for the Auto-Setup ModuleConfiguring the Auto-Setup board Example Air Configuration ScreenHelp Air SlotHardware Detected Air PressureRegulator setting Max. Die WeightMin. Die Weight Display Weight AsMax. Cushion Force Min. Cushion ForceDisplay Force As Max. Trip PointFault Time ToleranceTransducer Types Valve Type2 Configuring Slide Adjust Modules Slide Slot ShutheightShut Height Units Upper Limit Lower LimitPulse Distance Pulse Time2.1 Calibrating Linear Slide Adjust Systems Lock TimeSerious injury or death 2.2 Calibrating Rotary Slide Adjust Systems Or deathSystem may fail to calibrate Resolver TurnsApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section Operation April 17, 2000 Man ual Versio n Slide Adjust Operation SetpointActual Position Fault 1 Slide On, Manual, and Off SettingsStatus MAN manualApril 17, 2000 Man ual Versio n 4 Slide Fault and Status Die Weight Set3 Manual Slide Movement Pressure Set1 Air System On, Manual, and Off Settings Press Trip SetActual Pressure 2 Pressure and Force Setpoints3 Air System Fault and Status Job Storage and Recall IssuesApril 17, 2000 Man ual Versio n Diagnostics Fault and Status Messages Main Module MessagesPressure Switch Low Unable to FillUnable to Dump Max. Press. ExceededSlide Adjust Fault Messages Slide Adjust Status Messages Auto-Adjusting Waiting S/A SwitchMin Position Reached Moving UpSection A.1 Example Counterbalance Configuration Section A.2 Example Cushion Configuration Section A.3 Example Hydraulic Overload Configuration April 17, 2000 Man ual Versio n Section A.4 Example Linear Slide Adjust Configuration April 17, 2000 Man ual Versio n Section A.5 Example Rotary Slide Adjust Configuration April 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Appendix B Typical Wiring Diagrams Figure B.1 Typical Counterbalance Wiring DiagramFigure B.2 Typical Cushion Wiring Diagram Figure B.3 Conceptual Dual Resolver Mounting Figure B.4 Typical Amci Dual Resolver Wiring Diagram Figure B.5 Typical Gemco Dual Resolver Wiring Diagram Figure B.6 Conceptual Linear Transducer Mounting Figure B.7 Typical Gemco Linear Transducer Wiring April 17, 2000 Man ual Versio n Figure B.11 Typical Slide Air Motor Solenoid Wiring April 17, 2000 Man ual Versio n Appendix C Installation Of OmniLink 5000 Firmware Figure C.1 Logic Module Firmware Chip LocationsApril 17, 2000 Man ual Versio n Section D.2 Valve Type a Lockout Procedure Power is onMust be done even if a LOX valve is opened in since Section D.3 Valve Type B Lockout Procedure Section D.4 Valve Type C Lockout ProcedureApril 17, 2000 Man ual Versio n April 17, 2000 Man ual Versio n Section E.2 Shut height Calibration Sheets April 17, 2000 Man ual Versio n Section F.2 5000-10B Linear Shut Height Control Board Section F.3 5000-10C Rotary Shut Height Control Board

5000 specifications

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