Lincoln Electric IM584-D manual Control BOX Panels -- ʻLARGEʼ Option Panels, CV/Gouge PanelStd

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B-3

OPERATION

B-3

 

 

 

Memory has an advanced feature called ʻmemory reminderʼ. When the Save key is hit, the memory reminder function flashes the LED of the most recently used memory, so the operator can save procedures in the most recently used memory if desired. It is not necessary to save to the most recently used memory; the memory reminder function, and itʼs flashing LED, can be ignored.

Memories cannot be changed without using the Save key. When slight procedure adjustments are neces- sary, but there is no desire to ʻpermanentlyʼ save the adjustments to a memory, this can be done with Procedure A and Procedure B. Set the Panel to A or B, and recall a memory setting. Make the slight proce- dure adjustment -- it will be saved in A or B, whichev- er was selected when the adjustments were made. The memory location will not have changed.

To recall a memory setting, simply push that memory button. That memoryʼs contents will be immediately recalled to the Control box.

If the ʻMemory Change with Trigger Pullʼ DIP switch is on (see SETTING DIP SWITCHES in the INSTALLATION section) it is possible to recall a given memory by quickly pulling and releasing the gun trig- ger before welding. To switch to memory ʻnʼ, simply pull and release the gun trigger ʻnʼ times without attempting to weld. The trigger pulls and releases must be done quickly, in rapid succession. If too much time is allowed to pass, the memory location will not change. Note that whenever the trigger is pulled, a welding sequence (preflow, run in, etc.) begins, so the electrode should not be allowed to contact the work piece.

CONTROL BOX PANELS -- ʻLARGEʼ OPTION PANELS

A description of the set up controls, Preflow, Run In, Arc Control, Postflow, and Crater, and their maximum and minimum values, is in CONTROL BOX PANELS - SET UP CONTROLS DESCRIPTION in this section.

CV/Gouge Panel:(Std.)

The CV/G Panel has a single toggle switch for select- ing between two weld modes: CV welding and arc gouging. All other set up parameters, Preflow, Arc Control, Postflow, and Crater, default to zero or off. Run-in defaults to the minimum value, or to the weld speed depending on the position of its associated dip switch. (See SETTING DIP SWITCHES in the INSTALLATION section.) Burn back defaults to the on-board trimmer adjustment. When used with the Dual Procedure or Memory options, only the WFS/Amps and Volts/Trim settings are saved.

Selecting the Gouge mode immediately energizes the output terminals on the power source. The output current is set by the Amps control. The Volts/Trim adjustment has no effect in this mode.

K1542-6 M Panel:

This panel has a three position toggle switch for selecting one of three weld modes: CV/MIG, CV/Flux Cored and CC/Stick/Gouge, and a single knob for adjustment of Arc Control. All other set up parame- ters, Preflow, Postflow, and Crater, default to zero or off. Run-in defaults to the minimum value, or to the weld speed depending on the position of its associat- ed dip switch. (See SETTING DIP SWITCHES in the INSTALLATION section.) Burn back defaults to the on-board trimmer adjustment. When used with the Dual Procedure or Memory options, only the WFS/Amps and Volts/Trim settings are saved.

Selecting the CC/Stick/Gouge mode immediately energizes the output terminals on the power source. The output current is set by the Amps control. The Volts/Trim adjustment has no effect in this mode.

K1542-11 MX2 Panel:

This panel provides a selection of four weld modes: CV/MIG, CV/Flux Cored, CC/Stick/soft and CC/Stick/Crisp through a toggle switch and indicator lights (LEDs). It allows for adjustment of all set up parameters, Preflow, Run In, Arc Control, Burnback, Postflow, and Crater, through an up/down toggle switch, indicator lights and a 3 digit display.

Weld modes are selected with the Mode Select switch, an up/down center-off momentary toggle switch. Moving the switch bat up or down moves the Weld Mode LED in the corresponding direction. Holding the switch in either direction will cause the indicator to move quickly in the corresponding direc- tion until the switch is released, or the upper or lower limit is reached.

To adjust Set Up parameters, first select the Set Up parameter for adjustment, and then adjust the dis- played value up or down.

Set Up parameters are selected with the Select switch, an up/down center-off momentary toggle switch. Moving the switch bat up or down moves the Weld Mode LED in the corresponding direction. Holding the switch in either direction will cause the indicator to move quickly in the corresponding direc- tion until the switch is released, or the upper or lower limit is reached.

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Contents OPERATOR’S Manual California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Section F Section EP306 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Control Cable Mounting on Power SourceMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Changing the Wire Drive Ratio Wire Drive Gear Ratio High or LOW SpeedWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch Setup8INSTALLATIONA-8 LSB Figure A.4 Setting DIP Switches in the Wire DriveProcedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONGUN Connections General General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementGmaw Shielding GAS Water Connections for Water Cooled GunsBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Product Description OperationRecommended Processes and Equipment Duty CycleK1542-9 Dual Procedure / Memory Panel K1542-5 Dual Procedure PanelCV/Gouge PanelStd Control BOX Panels -- ʻLARGEʼ Option PanelsK1542-6 M Panel K1542-11 MX2 PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWire Drive Settings -- External Wire Drive OperationOperation with Previous Software Version Electrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Status Light States Component Status LightsStatus Light States CONʼT Wire Size Solid Steel Electrode AccessoriesCored Electrode Aluminum ElectrodeK1542-5 Dual Procedure Panel Description and Installation of Optional Control BOX PanelsConstant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure Control Box Cabinet ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K1504-1 Coil Adapter K162H Wire Spindle AdapterK435 Coil Adapter K363P READI-REEL AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K1536-1 Water Flow Sensor KIT K590-5 Water Connection KIT for Drive onlyK659-1 GAS Guard Regulator K1557-1 Swivel MountMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Diagrams Wiring Diagram Power Feed 10 Wire Drive Diagrams2000 L10599 Power FeedPower Feed Power Feed Power Feed Precaucion Warnung