Lincoln Electric IM584-D manual K1548-1 Linc NET Receptacle KIT Input and Output

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C-8

ACCESSORIES

C-8

 

 

 

K1548-1 LINC NET RECEPTACLE KIT (INPUT AND OUTPUT)

LINC NET RECEPTACLE (OUTPUT)

Optional Output Connector Installation into the Control Box Cabinet and/or into the Feeder Head Enclosure.

Control Box Cabinet Procedure

1.Turn off power.

2.Remove the screws from the front of the lower and middle option panels of the User

Interface cabinet.

3.Tilt the option panels away from the front opening of the Control Box cabinet. If the option panel has an electrical connector, disconnect it from the main printed circuit board (note connection point for re-connection later). Remove the option panel and set aside.

4.Remove the plastic plug (black) from the left hole in the bottom of the Control Box cabinet and store it in the bottom of the Control Box cabinet for future use, should the Optional Output Connector be removed.

5.Place the Optional Output Connector (Amphenol) through the hole opened by the previous step (place from the inside, out). Rotate the Optional Output Connector so itʼs aligning key is positioned to the front of the Control Box cabinet. Fasten the Optional Output Connector to the bottom wall of the Control Box cabinet with the four screws pro- vided.

6.Secure the choke (large circular component of the Optional Output Connector) by inserting itʼs leads into the white nylon clip located near the Optional Output Connector on the back wall of the Control Box cabinet. Insert the choke leads only.

7.The Optional Output Connector has two internal connectors, a four pin, and a single lead connec- tor. Connect the four pin connector to the unused four pin connector on the main printed circuit board. Connect the single lead connector to a similar connector found on a lead nearby that branches out of the Control Box wiring harness.

8.Re-install the lower and middle option panels by reversing the removal process. While re-installing the option panels, ensure clearance between Optional Output Connector components, Control Box wiring harness, and option panel harness (if any).

Feeder Head Enclosure Procedure

1.Turn power off.

2.Remove the Feeder Head rear access door. The Feeder Head cover can be removed to aid instal- lation, but is not required.

3.Remove the plastic plug (black) from the hole at the right rear of the Feeder Head and store it in the left side of the Feeder Head rear compart- ment for future use, should the Optional Output Connector be removed.

4.Disconnect a printed circuit board connector located at the bottom right corner of the printed circuit board and position it to the left so as to pro- vide clear access to the lower right corner of the Feeder Head enclosure.

5.Place the Optional Output Connector (Amphenol) through the hole opened by the two previous steps (place from the inside, out). Rotate the Optional Output Connector so itʼs aligning key is positioned to the top of the Feeder Head enclo- sure. Fasten the Optional Output Connector to the back wall of the Control Box cabinet with the four screws provided.

6.Secure the choke (large circular component of the Optional Output Connector) by inserting itʼs leads into the white nylon clip located near the Optional Output Connector on the floor of the Feeder Head. Insert the long choke leads rather than the short leads that run between the choke and the Output Connector. Insert the choke leads only.

7.The Optional Output Connector has two internal connectors, a four pin, and a single lead connec- tor. Connect the four pin connector to the unused four pin connector on the printed circuit board. Connect the single lead connector to a similar connector found on a lead nearby that branches out of the Feeder Head wiring harness.

8.Reconnect the printed circuit board connector that was disconnected earlier.

9.Replace the rear access door and Feeder Head cover if removed.

POWER FEED 10

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Contents OPERATOR’S Manual Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section E Section FP306 Series Installation Safety Precautions Mounting the Wire Drive UnitBoom Mounting of Wire Drive Unit Mounting the Control BOX Boom or Separated Bench Models Mounting on Power SourceControl Cable Control Cable ConnectionsControl Cable Specifications Available Cable AssembliesElectrode Cable Connections Work Cable Connections Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Selecting the Proper Gear RatioRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOX8INSTALLATIONA-8 LSB Setting DIP Switches in the Wire Drive Figure A.4GUN and Cable Assemblies with Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with FAST-MATECONNECTIONGeneral GUN Connection Guidelines GUN Connections GeneralGmaw Shielding GAS Wire Spindle PlacementWire Feed Shut Down Circuit Optional Water Connections for Water Cooled GunsGeneral Panel Installation Guidelines Boom and Bench ConversionsOptional Panels for Control BOX Recommended Processes and Equipment OperationProduct Description Duty CycleK1542-5 Dual Procedure Panel K1542-9 Dual Procedure / Memory PanelK1542-6 M Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-11 MX2 PanelControl BOX Panels -- SET UP Controls Description K1542-12 MSP2 PanelControl BOX -- Using Operating Limits Control BOX -- PC Board AdjustmentsWire Drive Operation Wire Drive Settings -- ExternalOperation with Previous Software Version Wire Reel Loading READI-REELS, Spools or Coils Electrode PolarityGear BOX Ratio Figure B.1 Procedure for Setting Angle of Feedplate Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Component Status Lights Status Light StatesStatus Light States CONʼT Cored Electrode AccessoriesWire Size Solid Steel Electrode Aluminum ElectrodeDescription and Installation of Optional Control BOX Panels K1542-5 Dual Procedure PanelCC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored ProceduresK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Control Box Cabinet Procedure Feeder Head Enclosure ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K435 Coil Adapter K162H Wire Spindle AdapterK1504-1 Coil Adapter K363P READI-REEL AdapterGuns and GUN Adapters GUN Receiver Bushings and AdaptersDual Procedure Switch Options Using Dual Procedure with FAST-MATE GunsConduit Adapters K659-1 GAS Guard Regulator K590-5 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K1557-1 Swivel MountWire Drive Motor and Gearbox MaintenanceMaintenance Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Diagrams Diagrams Wiring Diagram Power Feed 10 Wire DrivePower Feed 2000 L10599Power Feed Power Feed Power Feed Precaucion Warnung
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