Lincoln Electric IM584-D manual Err 020, Err 100, Err 200, Err 201, Err 210

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E-11	TROUBLESHOOTING	E-11

	Observe all Safety Guidelines detailed throughout this manual

Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err.

	PROBLEMS	POSSIBLE CAUSE	RECOMMENDED
	(SYMPTOMS)	POSSIBLE CAUSE	COURSE OF ACTION
	(SYMPTOMS)		COURSE OF ACTION

Display shows any of the following:

Err	020	An attempt was made to reprogram	Check for potential electrical HF
		a Circuit Board or feed head but the	noise generators in the area. Try
		program did not verify.	removing the noise source and pro-
			gramming again. If the Err 020 still
			occurs, either replace the EEPROM
			chip(s) in the board being repro-
			grammed or replace the whole PC
			board being reprogrammed.

Err	100	The Power Source issued a shut	See what to Do on Err 006.
		down command for some reason.

Err	200	No Heart beat response from the	See what to Do on Err 006.
		Power Source.

Err	201	No heart beat response from an	If this occurs while welding, the sta-
		object.	tus LED should be flashing red on
			the object that lost heart beat.
			Otherwise, look for any nodes that
			are flashing green. This indicates
			they have not been recognized and
			there is a power source problem
			(see power source trouble shooting
			section). If the status LED is either
			flashing or solid red, there may be a
			problem with continuity in the com-
			munication lines. Check the lines for
			continuity, in the cable and harness-
			ing (refer to wiring diagram).

Err	210	EEPROM error.	Parameter recalled at power up was
			out of range. Rotate Encoder Knob
			to reset. Check all settings before
			proceeding to weld. If this condition
			persists then replace the Circuit
			Board mother PC board.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED 10

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Contents OPERATOR’S Manual Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section F Section EP306 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Mounting the Control BOX Boom or Separated Bench Models Mounting on Power SourceControl Cable Control Cable ConnectionsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Work Cable Connections Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Selecting the Proper Gear RatioRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOX8INSTALLATIONA-8 LSB Setting DIP Switches in the Wire Drive Figure A.4GUN and Cable Assemblies with Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with FAST-MATECONNECTIONGeneral GUN Connection Guidelines GUN Connections GeneralGmaw Shielding GAS Wire Spindle PlacementWire Feed Shut Down Circuit Optional Water Connections for Water Cooled GunsBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Recommended Processes and Equipment OperationProduct Description Duty CycleK1542-5 Dual Procedure Panel K1542-9 Dual Procedure / Memory PanelK1542-6 M Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-11 MX2 PanelControl BOX Panels -- SET UP Controls Description K1542-12 MSP2 PanelControl BOX -- Using Operating Limits Control BOX -- PC Board AdjustmentsWire Drive Settings -- External Wire Drive OperationOperation with Previous Software Version Electrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 Procedure for Setting Angle of Feedplate Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Component Status Lights Status Light StatesStatus Light States CONʼT Cored Electrode AccessoriesWire Size Solid Steel Electrode Aluminum ElectrodeDescription and Installation of Optional Control BOX Panels K1542-5 Dual Procedure PanelCC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored ProceduresK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure Control Box Cabinet ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K435 Coil Adapter K162H Wire Spindle AdapterK1504-1 Coil Adapter K363P READI-REEL AdapterGuns and GUN Adapters GUN Receiver Bushings and AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K659-1 GAS Guard Regulator K590-5 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K1557-1 Swivel MountWire Drive Motor and Gearbox MaintenanceMaintenance Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Diagrams Diagrams Wiring Diagram Power Feed 10 Wire DrivePower Feed 2000 L10599Power Feed Power Feed Power Feed Precaucion Warnung