Lincoln Electric IM584-D manual Conduit Adapters, Dual Procedure Switch Options

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ACCESSORIES

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CONDUIT ADAPTERS

K1546-2 ADAPTER

for use with Lincoln Magnum conduit and E-Beam conduit (wire sizes 1/16 - .120)

For Magnum conduit:

Install the K1546-2 gun adapter at the incoming end of the feed plate, secure with the set screw located at the back of the feed plate. If a brass fitting is supplied with the conduit, remove it from the feeder end of the conduit by unscrewing it. Insert the conduit into the K1546-2, secure the conduit by fastening it the the adapter with the supplied knob screw.

For E-Beam Conduit:

Install the K1546-2 gun adapter at the incoming end of the feed plate, secure with the set screw located at the back of the feed plate. Insert the conduit into the K1546-2, secure the conduit by fastening it the the adapter with the supplied knob screw.

DUAL PROCEDURE SWITCH OPTIONS

K683-3 DUAL PROCEDURE SWITCH

Kit includes gun switch, and mountings for Lincoln Innershield and Magnum guns, with 15 ft. (4.5m) con- trol cable and 5-pin plug with two leads to connect to gun trigger.

Connect the 5-pin plug of the K683-3 Dual procedure Switch to the Power Feed 10 Wire Feeder Trigger/Dual Procedure 5-socket receptacle.

The two lead plug cord extending out of the 5-pin plug of the Dual Procedure switch is to be connected to the two trigger leads of the welding gun per instructions shipped with the kit.

K683-1 DUAL PROCEDURE SWITCH

The K683-3 Dual Procedure Switch is the recom- mended method of obtaining dual procedure for non- Fast-Mate guns, but a K683-1 can be used. For using a K683-1 with a fast mate gun, see USING DUAL PROCEDURE WITH FAST-MATE GUNS. A K683-1 Dual Procedure Switch can be used on the Power Feed 10 if a K686-2 adapter is used. The K686-2 kit includes the gun switch and mountings for Lincoln

Innershield and Magnum guns, with 15 ft. (4.5 m) con- trol cable and 3-pin plug. K686-2 Adapter permits the 3-pin plug from the K683-1and 5-pin gun trigger plug to be connected to the 5-pin trigger/dual procedure receptacle on the wire feeder.

USING DUAL PROCEDURE WITH FAST-MATE GUNS

There are a number of different options available for using dual procedure with Fast- Mate guns. These configurations are outlined below along with any addi- tional required equipment.

USING DUAL SCHEDULE WITH FAST- MATE GUNS ON -10 SERIES FEEDERS

Configuration 1

K489-7 Dual Schedule Fast-Mate adapter

K575-[ ] Magnum 400 DS/FM gun (or competitive DS/FM gun)

Configuration 2*

K489-7 Dual Schedule Fast-Mate adapter

K683-1 Dual Procedure Switch (3 pin)

K686-2 "Y" adapter (3pin + 5 pin to 5 pin)

*Non-DS Fast-Mate gun (Magnum 450WC, Magnum 200, Magnum 300, Magnum 400, and others)

POWER FEED 10

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Contents OPERATOR’S Manual California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Section E Section FP306 Series Installation Safety Precautions Mounting the Wire Drive UnitBoom Mounting of Wire Drive Unit Control Cable Mounting on Power SourceMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsControl Cable Specifications Available Cable AssembliesElectrode Cable Connections Changing the Wire Drive Ratio Wire Drive Gear Ratio High or LOW SpeedWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch Setup8INSTALLATIONA-8 LSB Figure A.4 Setting DIP Switches in the Wire DriveProcedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONGUN Connections General General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementGmaw Shielding GAS Water Connections for Water Cooled GunsGeneral Panel Installation Guidelines Boom and Bench ConversionsOptional Panels for Control BOX Product Description OperationRecommended Processes and Equipment Duty CycleK1542-9 Dual Procedure / Memory Panel K1542-5 Dual Procedure PanelCV/Gouge PanelStd Control BOX Panels -- ʻLARGEʼ Option PanelsK1542-6 M Panel K1542-11 MX2 PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWire Drive Operation Wire Drive Settings -- ExternalOperation with Previous Software Version Wire Reel Loading READI-REELS, Spools or Coils Electrode PolarityGear BOX Ratio Figure B.1 Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Status Light States Component Status LightsStatus Light States CONʼT Wire Size Solid Steel Electrode AccessoriesCored Electrode Aluminum ElectrodeK1542-5 Dual Procedure Panel Description and Installation of Optional Control BOX PanelsConstant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Control Box Cabinet Procedure Feeder Head Enclosure ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K1504-1 Coil Adapter K162H Wire Spindle AdapterK435 Coil Adapter K363P READI-REEL AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersDual Procedure Switch Options Using Dual Procedure with FAST-MATE GunsConduit Adapters K1536-1 Water Flow Sensor KIT K590-5 Water Connection KIT for Drive onlyK659-1 GAS Guard Regulator K1557-1 Swivel MountMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Diagrams Wiring Diagram Power Feed 10 Wire Drive Diagrams2000 L10599 Power FeedPower Feed Power Feed Power Feed Precaucion Warnung