Lincoln Electric IM584-D manual Installation

Page 9

A-1

INSTALLATION

A-1

TECHNICAL SPECIFICATIONS – Power Feed 10 Wire Drive & Control Box

SPEC.#

 

TYPE

WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER

 

 

LOW SPEED RATIO

 

 

 

 

 

HIGH SPEED RATIO

 

 

 

 

 

 

Wire Size

 

 

 

 

 

 

 

Wire Size

 

 

 

 

Low Speed

 

Solid

 

Cored

 

 

 

High Speed

Solid

Cored

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1540-1

 

Power Feed 10

50-800 IPM

 

.025 - 3/32 in.

 

.035 - .125 in

 

75 - 1200 IPM

.025 - 1/16 in.

.035 - 5/64 in.

K1540-2

 

Wire Drive

(1.27-20.3 m/m)

 

(0.6 - 2.4 mm)

 

(0.9 - 3.2 mm)

 

(2.03 - 30.5 m/m)

(0.6 - 1.6 mm)

(0.9 - 2.0 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1538-1,

Power Feed 10

50-800 IPM

 

.025 - 3/32 in.

 

.035 - .125 in

 

75 - 1200 IPM

.025 - 1/16 in.

.035 - 5/64 in.

-2,-3,-4,

 

Boom Package#

(1.27-20.3 m/m)

 

(0.6 - 2.4 mm)

 

(0.9 - 3.2 mm)

 

(2.03 - 30.5 m/m)

(0.6 - 1.6 mm)

(0.9 - 2.0 mm)

-5,-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1541-1

 

Power Feed 10

50-800 IPM

 

.025 - 3/32 in.

 

.035 - .125 in

 

75 - 1200 IPM

.025 - 1/16 in.

.035 - 5/64 in.

K1541-2

 

Bench Model

(1.27-20.3 m/m)

 

(0.6 - 2.4 mm)

 

(0.9 - 3.2 mm)

 

(2.03 - 30.5 m/m)

(0.6 - 1.6 mm)

(0.9 - 2.0 mm)

 

 

Drive and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control Box

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPEC.#

 

TYPE

CONTROL BOX, WIRE DRIVE AND COMPLETE UNITS

 

 

INPUT POWER

 

 

 

PHYSICAL SIZE•

 

 

TEMPERATURE RATING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dimensions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Height

 

 

Width

 

Depth

 

 

Weight

 

Operating

Storage

K1539-1,-2

Power

40 VDC

13.0

 

8.50

 

4.0

 

 

8.5

Lbs

 

 

 

(Control

 

Feed 10

 

 

(330 mm)

 

( 215 mm)

 

(105 mm)

 

(3.8

Kg)

 

 

 

Box

 

Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Only)*

 

Box

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1540-1,-2

Power

40 VDC

7.6

 

12.9

 

13.7

 

 

30 Lbs

 

 

 

(Wire

 

Feed 10

 

 

(195 mm)

 

(325 mm)

 

(345 mm)

 

(13.6 Kg)

 

 

 

Drive

 

Wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Only)*

 

Drive

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+40°C

+40°C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to

to

 

 

 

 

 

 

18.5

 

13.5

 

30.5

 

 

 

 

 

K1541-1,-2

Power

40 VDC

 

 

 

 

62 Lbs

 

-20°C

-40°C

Bench

 

Feed 10

 

 

( 470 mm)

 

(345 mm)

 

(775 mm)

 

(28.1 Kg.)

 

 

 

Model

 

Bench Model

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FeederΔ

 

Drive and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control Box

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Also part of K1538-[ ] Boom package and K1541-[ ] Bench Feeder. Δ Dimensions do not include wire reel.

# For Control Box and wire drive dimensions and weights, see individual component listings.

POWER FEED 10

Image 9
Contents OPERATOR’S Manual California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Section E Section FP306 Series Installation Safety Precautions Mounting the Wire Drive UnitBoom Mounting of Wire Drive Unit Control Cable Mounting on Power SourceMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsControl Cable Specifications Available Cable AssembliesElectrode Cable Connections Changing the Wire Drive Ratio Wire Drive Gear Ratio High or LOW SpeedWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch Setup8INSTALLATIONA-8 LSB Figure A.4 Setting DIP Switches in the Wire DriveProcedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONGUN Connections General General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementGmaw Shielding GAS Water Connections for Water Cooled GunsGeneral Panel Installation Guidelines Boom and Bench ConversionsOptional Panels for Control BOX Product Description OperationRecommended Processes and Equipment Duty CycleK1542-9 Dual Procedure / Memory Panel K1542-5 Dual Procedure PanelCV/Gouge PanelStd Control BOX Panels -- ʻLARGEʼ Option PanelsK1542-6 M Panel K1542-11 MX2 PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWire Drive Operation Wire Drive Settings -- ExternalOperation with Previous Software Version Wire Reel Loading READI-REELS, Spools or Coils Electrode PolarityGear BOX Ratio Figure B.1 Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Status Light States Component Status LightsStatus Light States CONʼT Wire Size Solid Steel Electrode AccessoriesCored Electrode Aluminum ElectrodeK1542-5 Dual Procedure Panel Description and Installation of Optional Control BOX PanelsConstant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Control Box Cabinet Procedure Feeder Head Enclosure ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K1504-1 Coil Adapter K162H Wire Spindle AdapterK435 Coil Adapter K363P READI-REEL AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersDual Procedure Switch Options Using Dual Procedure with FAST-MATE GunsConduit Adapters K1536-1 Water Flow Sensor KIT K590-5 Water Connection KIT for Drive onlyK659-1 GAS Guard Regulator K1557-1 Swivel MountMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Diagrams Wiring Diagram Power Feed 10 Wire Drive Diagrams2000 L10599 Power FeedPower Feed Power Feed Power Feed Precaucion Warnung