Lincoln Electric IM584-D manual Err 211, Err 212

Page 59

E-12

TROUBLESHOOTING

E-12

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err.

 

PROBLEMS

POSSIBLE CAUSE

RECOMMENDED

 

(SYMPTOMS)

COURSE OF ACTION

 

 

 

 

 

Display shows any of the following:

 

 

 

 

 

Err

211

Microprocessor RAM error in Control Turn Power off at power source.

 

 

Box.

Wait 5 seconds. Turn power back

 

 

 

on. If Err 211 is displayed again,

 

 

 

then replace CB mother PC board.

 

 

 

 

Err

212

Microprocessor RAM Error in object

Cycle power as in Err 211. If Err 212

 

 

board other than Control Box (Such

is still displayed, then replace the PC

 

 

as feed head).

board in the object with the fault. The

 

 

 

object with the fault should be solid

 

 

 

red on its status LED.

- - - (three dashes)

Appears on right display of Circuit

This is an indication that a constant

 

Board module that contains the sta-

current such as stick or gauge mode

 

tus LED.

has been selected. Turning the right

 

 

encoder clockwise when in this state

 

 

will activate output to Power Source.

 

 

Turning the right encoder counter-

 

 

clockwise will deactivate output.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED 10

Image 59
Contents OPERATOR’S Manual California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents P306 Series Section ESection F Installation Boom Mounting of Wire Drive Unit Safety PrecautionsMounting the Wire Drive Unit Control Cable Connections Mounting on Power SourceControl Cable Mounting the Control BOX Boom or Separated Bench ModelsElectrode Cable Connections Control Cable SpecificationsAvailable Cable Assemblies Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable ConnectionsRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch Setup8INSTALLATIONA-8 LSB Figure A.4 Setting DIP Switches in the Wire DriveGUN and Cable Assemblies with FAST-MATECONNECTION Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with Standard ConnectionGUN Connections General General GUN Connection GuidelinesWater Connections for Water Cooled Guns Wire Spindle PlacementWire Feed Shut Down Circuit Optional Gmaw Shielding GASOptional Panels for Control BOX General Panel Installation GuidelinesBoom and Bench Conversions Duty Cycle OperationProduct Description Recommended Processes and EquipmentK1542-9 Dual Procedure / Memory Panel K1542-5 Dual Procedure PanelK1542-11 MX2 Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-6 M PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsOperation with Previous Software Version Wire Drive OperationWire Drive Settings -- External Gear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsElectrode Polarity Figure B.1 GAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Procedure for Setting Angle of FeedplateMaking a Weld Wire Reel ChangingWire Feed Overload Protection Status Light States Component Status LightsStatus Light States CONʼT Aluminum Electrode AccessoriesWire Size Solid Steel Electrode Cored ElectrodeK1542-5 Dual Procedure Panel Description and Installation of Optional Control BOX PanelsConstant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies K1548-1 Linc NET Receptacle KIT Input and Output Control Box Cabinet ProcedureFeeder Head Enclosure Procedure K363P READI-REEL Adapter K162H Wire Spindle AdapterK1504-1 Coil Adapter K435 Coil AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersConduit Adapters Dual Procedure Switch OptionsUsing Dual Procedure with FAST-MATE Guns K1557-1 Swivel Mount K590-5 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorGun and Cable Maintenance MaintenanceMaintenance Wire Drive Motor and GearboxHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Diagrams Wiring Diagram Power Feed 10 Wire Drive Diagrams2000 L10599 Power FeedPower Feed Power Feed Power Feed Precaucion Warnung