Lincoln Electric IM584-D manual General Panel Installation Guidelines, Boom and Bench Conversions

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INSTALLATION

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OPTIONAL FEATURES INSTALLATION

A number of Optional Features are available for use with Power Feed 10. Some Installation information is provided in this section, REFER TO THE INSTRUC-

TIONS THAT COME WITH EACH KIT FOR DETAILED INFORMATION REGARDING INSTALLA- TION.

OPTIONAL PANELS FOR CONTROL BOX

All optional panels for the control box are described in the ACCESSORIES section of this manual along with their installation instructions as are all other pieces of optional equipment.

The PF-10 Control Box is designed to accept three control panels, two ʻlargeʼ and one “small” panels are needed to make up a complete control panel for the Control Box. Panels can be mounted in one of three positions: Upper, middle and lower.

Each Control Box is shipped with a Control/Display (CD) panel, a large panel, installed in the upper posi- tion, and a CV/Gouge (CV/G) panel (another large panel) in the lower position. The middle position is filled with a blank panel.

The CD panel must be installed in every Control Box. The small panel can be blank, it can be a Dual Procedure panel, or a Dual Procedure Memory panel. The remaining large panel can be one of the following: CV/G, M, MX2, or MSP2. The features of each are described in the Operation section of this manual.

There are extra mounting holes in the upper and mid- dle positions which allow the upper two panels to be interchanged. (Instead of the upper, middle and lower panels being large, small and large, they could be installed in the order small, large, large.) This may be done for convenience sake, or to take advantage of the Large Security Door option.

Note: The CD panel must be installed in either the middle or the upper position; its harness is not long enough to allow installation in the lower position.

GENERAL PANEL INSTALLATION GUIDELINES:

Installation or removal of any panel can be done with only a Phillips screwdriver after the system power is turned off. To remove a panel, remove the two screws holding it in place, remove the push-on chassis ground wire and remove the harness connection to the Control Box main PC board. To install any panel, reverse that process. Turn power back on when com- plete (option panels are only recognized at power up. Do not install panels with the power on.) Note that removal or installation of any panel may also require the removal of the other panel, in order to have easy access to the PC board connectors. Detailed installa- tion instructions are shipped with each option panel.

BOOM AND BENCH CONVERSIONS

The modular design of these feeders allows them to be converted from bench to boom models or vise versa. Some additional parts are required to make this conversion.

Materials Required for bench to boom conversion:

K1548-1Linc-Net receptacles, installs in control box.

K1543-“Length”Linc-Net Control Cable, Control cable between control box and wire drive.

Materials Required for boom to bench conversion:

L10286-1Wire Reel Stand.

POWER FEED 10

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Contents OPERATOR’S Manual Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section F Section EP306 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Mounting the Control BOX Boom or Separated Bench Models Mounting on Power SourceControl Cable Control Cable ConnectionsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Work Cable Connections Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Selecting the Proper Gear RatioRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOX8INSTALLATIONA-8 LSB Setting DIP Switches in the Wire Drive Figure A.4GUN and Cable Assemblies with Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with FAST-MATECONNECTIONGeneral GUN Connection Guidelines GUN Connections GeneralGmaw Shielding GAS Wire Spindle PlacementWire Feed Shut Down Circuit Optional Water Connections for Water Cooled GunsBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Recommended Processes and Equipment OperationProduct Description Duty CycleK1542-5 Dual Procedure Panel K1542-9 Dual Procedure / Memory PanelK1542-6 M Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-11 MX2 PanelControl BOX Panels -- SET UP Controls Description K1542-12 MSP2 PanelControl BOX -- Using Operating Limits Control BOX -- PC Board AdjustmentsWire Drive Settings -- External Wire Drive OperationOperation with Previous Software Version Electrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 Procedure for Setting Angle of Feedplate Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Component Status Lights Status Light StatesStatus Light States CONʼT Cored Electrode AccessoriesWire Size Solid Steel Electrode Aluminum ElectrodeDescription and Installation of Optional Control BOX Panels K1542-5 Dual Procedure PanelCC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored ProceduresK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure Control Box Cabinet ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K435 Coil Adapter K162H Wire Spindle AdapterK1504-1 Coil Adapter K363P READI-REEL AdapterGuns and GUN Adapters GUN Receiver Bushings and AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K659-1 GAS Guard Regulator K590-5 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K1557-1 Swivel MountWire Drive Motor and Gearbox MaintenanceMaintenance Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Diagrams Diagrams Wiring Diagram Power Feed 10 Wire DrivePower Feed 2000 L10599Power Feed Power Feed Power Feed Precaucion Warnung